Sandeep Kumar
Summary
Operations and Technical Leader with 12+ years of experience managing full-cycle operations in manufacturing, process optimization, and new product introduction (NPI). Proven expertise in scaling clean tech sustainable solutions from concept to commissioning (C2C), leading cross-functional teams, and driving efficiency improvements in high-compliance environments. Adept at implementing Lean practices, quality systems (IATF, IMS), and managing large-scale technical projects across MNCs and startups. Strong command over advanced manufacturing tools.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Technical Project Manager – NPI & Process Engineering
Chakr Innovation
06.2024 - Current
- Led the end-to-end NPI process, from concept validation to commercial production, following industry-standard frameworks (e.g., APQP, PPAP, Stage-Gate).
- Converted R&D concepts into scalable, cost-effective, and high-yield manufacturing processes.
- Managed cross-functional teams (R&D, Quality, SCM, Production) to ensure seamless technology transfer and pilot runs.
- Developed and validated process flow diagrams (PFDs), PFMEAs, control plans, and work instructions.
- Implemented Lean Manufacturing and Six Sigma tools to improve process efficiency and reduce waste during scale-up.
- Conducted supplier development & material qualification, ensuring raw materials met performance and compliance standards.
- Successfully executed pilot builds, process validations, and ramp-up to full-scale production while maintaining product quality and timelines.
- Tracked key metrics: first-pass yield, cycle time, cost per unit, and OEE (Overall Equipment Effectiveness).
- Ensure compliance with health and safety regulations in the production environment
Group Chemical Process Expert
Dinex Emission solution Pvt Ltd
05.2023 - 05.2024
- Monitor progress in group process projects as per APQP Framework across the Dinex sites.
- Led introduction of new process technology and equipment into Proto (Technology Transfer, Prototype Samples) and Production (Scale-up, PPAP)
- Responsible to Perform Process activities including risk reviews at various stages of new products in coordination with cross functional team.
- Led process improvement, optimization for chemical batch and production line processes for all Dinex Sites.
- Responsible to Prepare unit operation and URS/ technical specification documents.
- Responsible to Support FAT and SAT during commissioning.
- Responsible to Provide technical inputs into P&ID & Hazop Study.
- Responsible to Ensure process safety is incorporated in design.
- Establish and deliver input to Capex and improvement projects within Dinex.
- Responsible to Analyze and develop problem solving strategies.
- Responsible for Managing the Process equipment’s PM, AMC & Breakdown with Coordination of Maintenance team.
- Led Monthly stock count, verify with ERP and share final monthly report to the finance.
Asst. Process & Production Manager
Johnson Matthey India Pvt Ltd
04.2021 - 04.2023
- Responsible to Led introduction of new process technology and equipment into Proto (Technology Transfer, Prototype Samples) and Production (Scale-up, PPAP)
- Supported in Forecast review, capacity planning and Budgeting for Process & Production.
- New Process and Equipment commissioning and validation, Continuous improvement Projects to meet operational objectives.
- Responsible for the Proto & Production weekly plan with coordination of CFT as per priority of customer Requirements.
- Responsible for the daily production, delivers against plant performance KPIs, budget and projects and providing updates.
- Responsible Assigning responsibilities to the Proto & production employees and develops and coaches team members Ensuring all equipment works properly.
- Data entering in SAP- Proto & Production Module (BOM, Routing, Confirmation).
- Responsible for the Audit (IATF16949, IMS) for the production systems of the company complying with the standards.
- Responsible for Managing the Equipment’s PM, AMC & Breakdown with Coordination of Maintenance team.
- Led Monthly stock count, verify with ERP and share final monthly report to the finance.
Process Engineer
Johnson Matthey India Pvt Ltd
04.2017 - 03.2021
- Responsible to Prepare Proto samples within defined timeline.
- Responsible for supporting Technology Transfer, Scale-up and Validation & PPAP.
- Preparing work schedules and ensuring on-time completion of plan
- Maintaining Quality Service and Identifying & Troubleshooting production issues.
- Ensuring clean & safe working environment
- Data entering in SAP- Proto & Production Module (BOM, Routing, Confirmation)
Laboratory Chemist (Quality Lab)
Johnson Matthey Pvt Ltd
01.2014 - 03.2017
- Quantitative Analysis of the samples with the help of ICP-OES, XRF Etc.
- Monitor the shift activities daily.
- Sampling of various testing parameters.
- Maintain and monitor all kinds of instruments used in wet chemistry.
Laboratory Chemist (Quality Lab)
SGS India Pvt Ltd
01.2013 - 12.2013
- Quantification and Analysis of ROHS, ELV, Nicole Release & Cr+6 on ICP-OES, UV- Visible.
- Maintain the Standard Calibration of UV-Visible, GC-MS and ICP-OES.
- Maintain and monitor all kinds of instruments used in wet chemistry.
Education
M.Sc. - Environmental Science
University of Rajasthan
01.2011
B.Sc. - Environmental Science
University of Rajasthan
01.2009
Skills
- New Product Introduction (NPI) & Technology Transfer
- Technical Project Management
- Process Engineering (Manufacturing Process Development and Validation)
- Process Safety, Compliance & Quality Management Systems
- Digital Manufacturing & Data Analytics
- Facility Setup & Scale-up Expertise
- Cross-Functional Collaboration & Stakeholder Management
- Instrumental Analytical Proficiency
- Production & Operations Leadership with Lean Excellence
Certification
- Certified Internal Auditor – IMS & IATF 16949:2016 (2023–2024)
- Certification in Operations Management and Analytics (Indian Institute of Technology (IIT), Delhi,2022)
- Advanced Excel Certification (Era Learning Skills Academy, 2021)
Personal Details
Languages Known: English and Hindi
Timeline
Technical Project Manager – NPI & Process Engineering
Chakr Innovation
06.2024 - Current
Group Chemical Process Expert
Dinex Emission solution Pvt Ltd
05.2023 - 05.2024
Asst. Process & Production Manager
Johnson Matthey India Pvt Ltd
04.2021 - 04.2023
Process Engineer
Johnson Matthey India Pvt Ltd
04.2017 - 03.2021
Laboratory Chemist (Quality Lab)
Johnson Matthey Pvt Ltd
01.2014 - 03.2017
Laboratory Chemist (Quality Lab)
SGS India Pvt Ltd
01.2013 - 12.2013
B.Sc. - Environmental Science
University of Rajasthan
M.Sc. - Environmental Science
University of Rajasthan
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