SANDEEP KUMAR GOSWAMI
Jaipur
Summary
A Performance driven professional, adroit at directing manufacturing operations involving Project Management- & Plant Maintenance, Manufacturing Management, Production Operations, Vendor development, Govt. Liasoning. Proven skills in formulating pre-planned developmental strategies for achievement of targets by identifying & developing new avenues for long term growth. Handled a Team Size of 50 which includes 3 direct vertical Sr. Manager, Manager, Deputy manager, Sr. Engineer, Engineer, GET's
Overview
18
18
years of professional experience
1
1
Certification
Work History
DGM Eng. & Projects
MRL Tyres Limited
Greater Noida, UP, India
04.2023 - Current
- Leading the Greenfield project for tire Manufacturing unit capacity 100 MT /Day.
- Project Planning, Budgeting, Equipment's Technical specification finalization, Equipment procurement, SLA preparation of plant equipment for greenfield project.
- Leading the Engineering (Plant Maintenance ) and project team existing plant of 70 MT /Day.
- Overhauling of old plant Equipment's Ban bury , Batch off , tire curing presses, TBM machines
- Leading Power conservation power and utility cost saving projects in overall plant .
- New process equipment's installation & commissioning.
- Weekly review on Breakdown losses, Utility parameters, PM, Kaizen.
- Monthly review of departmental objectives and Team KPI's.
AGM Eng. & projects
MRL Tyres Limited
Greater Noida, UP, India
10.2021 - 03.2023
- Leading the Greenfield project for tire Manufacturing unit capacity 100 MT /Day.
- Project Planning, Budgeting, Equipment's Technical specification finalization, Equipment procurement, SLA preparation of plant equipment for greenfield project.
- Leading the Engineering (Plant Maintenance ) and project team existing plant of 70 MT /Day.
- Overhauling of old plant Equipment's Ban bury , Batch off , tire curing presses, TBM machines
- Leading Power conservation power and utility cost saving projects in overall plant .
- New process equipment's installation & commissioning.
- Weekly review on Breakdown losses, Utility parameters, PM, Kaizen.
- Monthly review of departmental objectives and Team KPI's.
Sr. Manager Maintenance & Project (EEI)
Mahansaria Tyres Private Limited
Panoli, Gujarat, India
04.2021 - 10.2021
- Project Planning, Budgeting, Equipment's Technical specification finalization, Equipment procurement, SLA preparation of equipment's.
- Equipment's vendor finalization, Techno commercial 1st level Negotiation, and delivery schedule finalization.
- Equipment's layouts and drawings finalization and approvals.
- Equipment's installation, commissioning, trial testing of plant equipment's like, Ban bury 430 liters , 4 Roll calendar, 3 Roll calendar ,8” Simplex and 250 mm/120 mm duplex Extruders, bias cutter, Bead winding machine, Marangoni & Finemac strip laminator , TBM (Yantai, TAKU, VMI, FRD) Curing presses etc, and Maintenance after project .
- Plant power distribution network setting up like 66 KV HT Yard, transformers, HT/LT panels and Equipment's power distributions.
- Operation & Maintenance of Boiler , Air compressor , DG , RO, Water softener etc.
- Installation & Commissioning of TCP and SCADA system for tire curing presses.
Manager Project & Maintenance (EEI)
Mahansaria Tyres Private Limited
Panoli, Gujarat, India
09.2019 - 03.2021
- Project Planning, Budgeting, Equipment's Technical specification finalization, Equipment procurement, SLA preparation of equipment's.
- Equipment's vendor finalization, Techno commercial 1st level Negotiation, and delivery schedule finalization.
- Equipment's layouts and drawings finalization and approvals.
- Equipment's installation, commissioning, trial testing of plant equipment's like, Ban bury 430 liters , 4 Roll calendar, 3 Roll calendar ,8” Simplex and 250 mm/120 mm duplex Extruders, bias cutter, Bead winding machine, Marangoni & Finemac strip laminator , TBM (Yantai, TAKU, VMI, FRD) Curing presses etc, and Maintenance after project .
- Plant power distribution network setting up like 66 KV HT Yard, transformers, HT/LT panels and Equipment's power distributions.
- Operation & Maintenance of Boiler , Air compressor , DG , RO, Water softener etc.
- Installation & Commissioning of TCP and SCADA system for tire curing presses.
Sr. Manager Maintenance and Utility
Grain-Span Nutrients Limited
Ahmedabad, Gujarat, India
08.2016 - 08.2019
- Completed the Green field Project of Extruded snacks pellet manufacturing line cost 200 Cr.
- Preventive, break down and Predictive Maintenance of overall plant machineries like wheat flour Mixer, Extruders, Pellet Cutter, and pellet Driers and packing machines of FEN S.r.l Pelletplant.
- Operation and Maintenance of snacks pellet fryer line (Supplied by Kuiper's Netherlands) and online packaging machine 4 No. (Pace Packaging Model: P 250, Capacity :60-70 pouch/Minutes)
- Stabilization of 2D,3D and Die cut snacks pellet products in quality and production capacityaspects.
- Operation and Maintenance of utility equipment's like Chiller, Hot water Generator, Aircompressor Calibrations and all process measuring equipment's like RTD, Gauges, Flowmeters etc. and validation pfsoftware's.
- Design and ordering the Die and molds for the Extruders and3D pellet cutter as per productrequirement.
- Finalizations of All imported spares, critical and high-cost spares and ordering & spares management.
- Vendor Development for the plant equipment's , spares, running projects, AMC, Job works, Processconsumables and all types of engineering works.
- Preparing the yearly budget for plant maintenance and project activities, & Quarterly preparation report of budget Vs. actual to management.
- Techno Commercial reports preparation for procurement the equipment's for process improvement, operation cost savings projects, manpower cost reduction modifications etc.
- Followup with purchase, finance for financial activities like PO, Payment terms, Bank Guarantee, LC, Taxation, etc.
- Liaising with Govt. Departments like GEB, Weights & Measurements, PCB, Factory Inspector etc.
- Team Building, recruitments of the engineering team pillars and organizes team motivation programs.
- Daily morning meeting with operation and engineering team for the daily productivity report, Failures, and progress of running projects and modifications.
Manager Projects and Maintenance
TTK Healthcare Limited
Jaipur, Rajasthan, India
07.2014 - 07.2016
- Executed Green Field Project of Ready to Fry Extruded Snacks Pellet Manufacturing Plant Supplied by FEN S.r.l Italy approx. cost 500 cr.
- Production & Utility Equipment Unloading & Installation, Commissioning as per Layout.
- Inspection & Testing of Plant HVAC System
- Finalize all Electrical HT/LT panels, SLD finalization, complete plant electrification, HT/LT cable laying, Transformers, cable tray installation and process & Utility Equipment's Electric panels installation & commissioning.
- High Speed Diesel Station of Capacity: 20 KL
- Factory Infrastructure (Lights, Shutters, Furniture's, Doors, Windows Etc.)
- Daily Project Progress Reporting & Weekly Review with management.
- Vendor Management with Billing & Reconciliation
- Utility Service Pipeline installations.
- Installation & Commissioning of Both HT/EMF line with all types 2D/3D/Diecuts product in quality & production capacityaspects.
- Autonomous, Preventive & Predictive maintenance work, for improvement of M efficiency.
- Manpower handling, planning for higher productivity with zero defects & zero breakdowns.
- New improvement projects, Planning and localization of spares, handling all the issues regarding quality of newlines.
- Closely monitoring the project and make a robust MIS system to inform management about the work progress & ongoing activity on daily & weekly basis.
Deputy Manager Maintenance (Maintenance and Utilities)
Tecpro Systems Limited
Alwar, Rajasthan, India
08.2010 - 07.2014
- Preventive, Predictive & Breakdown maintenance of Rubber legging plant machineries like Rubber Mixers, Extruders, Rubber Laminators and Rubber curing press, Warmer and crackers mills.
- Preventive, Predictive & Breakdown maintenance of steel technical structures fabrications & pulleys, rollers Conveyors and Electro-forge welding grating manufacturing machines.
- Preventive, Predictive & Breakdown maintenance of Lath, Milling, Shaper, VMC, CNC Lathe, Surface grinders, Plasma Sheet cutting machine, Hydraulic sheet bending, Auto Hydraulic shearing machines.
- Preventive, Predictive & Breakdown maintenance of fabrication shop machine like arc, argon and MIG welding machines, Hand grinders, Hand Drill machines, Bench Drill Machines etc.
- Operation and maintenance Utility equipment's like Boiler, Chiller, Air compressor, RO System, DG, Coolingtower and HT/LT Switch Yard and Panels etc.
- Prepare and maintain the documentation as per IMS Requirement.
Joined as GET and then promoted to Engineer/ Shift In charge (Maintenance and Process Engineering)
Balakrishna Tyres Limited
Bhiwandi, Maharashtra, India
05.2007 - 08.2011
- Maintenance and EEI Breakdown handling of plant machineries like Ban bury rubber mixer, 8” CFE & HFE Extruders, 3 Roll/4 roll calendars, Bead Winding machine , Bias cutters
- Maintenance and EEI Breakdown handling of Tire building machines, rubber laminators (Marangoni) , Tire curingpress and Tire testing machines etc.
- Handing the maintenance &EEI breakdown of Utility equipment's like Boiler, Chiller, Air compressor, RO System, DG, cooling tower etc.
- Handling the maintenance &Breakdowns in Electrical panels like HT/LT panels, MCC, PCC and AMF panels.
- Trouble shooting in PLC, CNC, Scada, AC/DC VFD and Instrumentation base process machines panels.
- Preventive and predictive maintenance of all plant equipment's as per schedule.
- Updating of preventive /autonomous maintenance check sheets as per observations/analysis
- Sparemanagement, Day to day check the spares availability in stores and coordinate with stores &purchase.
- Involved in maintenance & Process Engineering. Planning, analysis of breakdowns and their countermeasures etc.
- Maintaining the documents as per IMS certifications, as per contingency and machine
- Implementation of TPS / KAIZEN / 5S activities in the plant.
- Team handling and manpower planning, Shift scheduling.
- Improvements in Rubber mixing, Rubber Extruders, Fabric calendars, Bias cutter, Tire building, Rubber strip laminator (Marangoni ), Tire curing Presses etc.
Education
MBA (Operations)
Symbiosis University
M Tech - Digital communication
Dr. APJ Kalam University
06.2021
B.E - Electronics and Comm.
RTU
Jaipur, Rajasthan01.2007
12th - Science stream
Sr. Secondary Education Board
Ajmer, Rajasthan01.2002
10th - undefined
Secondary Education Board
Ajmer, Rajasthan01.2000
Skills
- Project management
- Cost & time Saving Initiatives
- Communication Skills
- Energy Saving improvements
- Adaptability
- New Equipment Development
- Training & Team Building
- Decision Making
- Creative Progressive Thinking
- Problem Solving
- PM & trouble shooting
- Six Sigma black belt -DMAIC
- Compliance Awareness
- Lead, Motivate & Support Teams
- Time Management
Accomplishments
- Lean Six Sigma Master Black Belt & Black belt Certification Form Govt. Institute MSME Chennai Sept 2021.
- Six Sigma Green belt certification done from ISI Delhi in March 2019.
- Steam consumption reduction 3.4 Kg / Kg to 2.3 Kg/kg done successfully in MRL Tyres , duration Jan 23 – May 23
- Nitrogen Consumption reduction in curing from 135 Grams/ Kg prods to 76 Grams /Kg pf prod in MRL Tyres . Duration Feb 22 – Nov 22
- Successfully executed the M/S Mahansaria tyres 120 MT tire green field project in covid -19 duration first tire cured on 13th Aug 2020.
- IATF 16949 Internal Auditor certification done in May 2022
- Six Sigma implement in plant utility for Energysaving of Air compressor operation by reducing its operating Pressure Energy saving 10.71% in June 2017 In Grain Span.
- Awarded Best Performance and Team Leader (F.Y 17-18) by Chairman of Grain Spanin 2018.
- Got Special Appreciation letter for Major Achievements like waste Reduction, Wet waste Recycle equipment development, HWG Fuel Saving 20%, Special Die Rollers design enhance 5 times life of die by company Chairman April 2018.
- Energy and Space Saving award in the TTK Jaipur unit April 2016.
- Secured Silver Award for 5s & TPM Implementation from TTK Healthcarein2015.
- Certified internal auditor for IMS (ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007) in2012.
- Got Electrical Supervisor License from RSEB (Rajasthan State Electricity Board) in Jan 2012 in Jaipur, India (License no.7717)
- Our team won 1st prize from the Indian Ministry of Energy Conservation for Energy conservation in 2011 in BKT Tires.
Certification
- Lean Six sigmaMaster Black Belt Training & certification done from MSMEGovt. institute Chennai in Sept 2021
- Six sigma Green Belt Training & certification done from Indian statistical Institute Of India Delhi in March 2019
- Training program attended for 5S & TPM workshop training in Bhiwadi Manufacturing Association
- Training program attended COMS Certification for IMS (ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007)
- Attended three months training program on for Industrial Automation and Siemens ST-300 &ST-400 PLC's & Rockwell automation plc's MicroLogix 1200 & 1500 series in Sofcon Institute, Noida
- Training Program attended in EPHL (Electro Pneumatics & Hydraulics ltd. Ltd.) Pune for CNC Pipe cutting, Plate bending machines (Operation & Maintenance).
- Completed Six weeks industrial training at 'BHARAT HEAVY ELECTRICALS LIMITED', Bhopal.
- In-house training Program attended for Energy & Cost saving.
Languages
English
Advanced (C1)
PERSONAL SYNOPSIS
- Passport: J6773403, Expires in2025
- Nationality: Indian
- Marital Status: Married
- Permanent Address: 63, Janta Nagar Rakadhi, Sodala , Jaipur , Rajasthan
Indian music singing
singing indian classical music and Ragas
Timeline
DGM Eng. & Projects
MRL Tyres Limited
04.2023 - Current
AGM Eng. & projects
MRL Tyres Limited
10.2021 - 03.2023
Sr. Manager Maintenance & Project (EEI)
Mahansaria Tyres Private Limited
04.2021 - 10.2021
Manager Project & Maintenance (EEI)
Mahansaria Tyres Private Limited
09.2019 - 03.2021
Sr. Manager Maintenance and Utility
Grain-Span Nutrients Limited
08.2016 - 08.2019
Manager Projects and Maintenance
TTK Healthcare Limited
07.2014 - 07.2016
Deputy Manager Maintenance (Maintenance and Utilities)
Tecpro Systems Limited
08.2010 - 07.2014
Joined as GET and then promoted to Engineer/ Shift In charge (Maintenance and Process Engineering)
Balakrishna Tyres Limited
05.2007 - 08.2011
M Tech - Digital communication
Dr. APJ Kalam University
B.E - Electronics and Comm.
RTU
12th - Science stream
Sr. Secondary Education Board
10th - undefined
Secondary Education Board
MBA (Operations)
Symbiosis University