Leveraging 20+ years’ experience in production, professional procurement, estimation, costing, and process development to fuel organizational growth. As a lead in procurement estimation and costing, I aim to use my expertise to drive efficiency, lower costs, and deliver innovative solutions aligned with strategic objectives.
With a solid foundation of 20+ years in the field, I am eager to bring my extensive expertise to a challenging new role. My career is defined by a commitment to excellence in procurement, process development, and production management. As a seasoned professional, I've consistently delivered projects on time and within budget, driving cost savings and significant efficiency improvements. I am now seeking an opportunity to apply my proven skills in a dynamic organization that values innovation and growth.
Overview
24
24
years of professional experience
Work History
Manager Tower Operations
Vayona Energy Pvt. Ltd. (Formerly known as Gamesa)
Kolhapur, Maharashtra
06.2013 - Current
Achieved 100% Production targets and supplied more than 1500 Towers from region with no rejection (achieved 97 % RFT against set target of 95% )
Manufactured and supplied windmill towers from Maharashtra, Gujarat, Karnataka, and Andhra Pradesh, collaborating with major suppliers like Windar, DEE, Cubuilt Renewable, GWPL (GJ), GRI, Cubuilt Engineering, and DN Wind (MH).
Built and maintained strong supplier relationships, ensuring quality and timely delivery of materials.
Served as single point of contact for procurement, production, technical, and commercial activities.
Preparation of micro schedule along with supplier to meet as per PO dates.
Monitor Order Fulfilment: Keep track of the order's progress and ensure that the goods or services are delivered as per the terms of the PO.
Follow-up with all other departments like child part supply, Strategic Procurement, QA to complete job in time without any hurdles.
Follow-up for on-time GRN and follow-up payment is processed as per the payment terms agreed.
Request to create PR, get the PO on time after PR approval and send PO to supplier on time and get PO acknowledgment from supplier.
Prepared cost analyses for various expense POs, including rework and excess storage, and submitted to strategic procurement team for negotiation.
Maintained supplier Quality and Process score always more than 80% by proper implementation of corrective and preventive actions and monitoring.
Development of new models like G9X- T90.2 and T90.3, G122 – T104 and T106 G127 – T127 1B and T127 1C , T127.5 and T133.5 etc. and completion of Proto at Tower manufacturer end within timeline allocated.
(Formerly known as Siemens Gamesa Renewable Energy Pvt. Ltd.)
Deputy Manager
Global Wind Power Ltd.
Silvassa, UT of DNH
06.2008 - 05.2013
Coordinated production and on-time delivery of products for Vestas V100, GE Xle and Kenersys tower manufacturing, managing over 300 personnel including contractual manpower, while handling estimation and costing for projects.
Led a team of approximately 14 engineers, 6 supervisors, and 20 technicians in achieving production goals.
Implemented cost reduction strategies for nacelle components and tubular tower manufacturing, focusing on efficiency improvements.
Developed production tracking and quality control systems, analysing operational reports to identify and resolve production issues.
Planned and laid out work to meet production and schedule requirements.
Oversaw fabrication of nacelle parts, including surface preparation and preparation of bills of materials.
Vendor assessment & development for Machining & Fabrication of Nacelle parts.
Developed strong and reliable supplier sources to ensure consistent material availability.
Identified strategic business opportunities to advance technology through project development.
Preparing BOM for various types of Windmill Towers.
Preparing Cutting Plan & Development Drawing for Cutting of Shells according to design.
Programming for CNC Cutting Machine with Omini Cad & omini Bevel software.
Control on 04 nos. Sub Fabrication Contractors (25 manpower each) Preparing day to day & weekly Production Plan.
Production Engineer
Shrenik Industry
Majale, Kolhapur
01.2005 - 12.2007
Responsible For Section Formation Department.
Preparing BOM for Raw Material required for various type of Windmill Towers.
Prepared day-to-day & weekly Production Planning as per management requirement.
Achieved production requirements.
Maintained proper stock levels on a line.
Examined weld Quality and other specifications.
Sales Engineer
V & M Associates
Kolhapur, Maharashtra
10.2002 - 12.2004
Increased sales by 30 % in Kolhapur region and developed more than 20 new customers.
(Dealer- Sandvik Asia)
Education
Diploma in Mechanical Engineering -
Shri Bahubali Polytechnic College
Shravanabelagola, Karnataka
01-2002
Skills
Initiative to work independently
Strategic thinker
Business development experience
Engineering/project management experience
Knowledge about CNC Cutting and bending M/C & various welding and painting Processes
Fine knowledge of Layout Preparation
Fine knowledge about Preparation of BOM
New supplier development
Estimation and Costing
Problem Diagnosis
Production
OHSAS, EMS & ISO Audit
Accomplishments
Diagnosed and resolved issues during the development of new tower models like T127, T133.5, T106, 104, 90.3 and 90.2 M Towers
Consistently met production target and schedule.
Responsible for Prescience tool (real time Supplier Production monitoring software system) training and implementation at all Suppliers across India as leader and key user for this program
Consistently maintained a more than 95% track record for on-time delivery and Right First Time (RFT) performance over the past decade.
Led monthly safety audits & Quarterly Process audits to monitor supplier behavior and ensure safety and specification compliance with company policies.