
Rich experience in Aluminum continuous casting, rolling of wire rod,ingot production and process industry. Specialization in lean manufacturing, process control and optimization.
Involved 100% employee in continuous improvement through idea,kaizen,SGA(7 QC tools),FIP(DMAIC methodology).
Driven various FIP's in department to reduce COP, increase throughput of machine ,reduced finished good rejection and reliability improved like following:
1. Reduced specific HFO consumption from 4 liter/MT to 1.5 liter/MT.
2. Reduced rejection of wire rod from 3% to less than 0.3%.
3. Increased throughput of wire rod mill from 12KT/month to 15KT/month.
4.Increased throughput of ingot from 18KT/month to 22KT/month.
5. Reduced melt loss in EC wire rod and ingot.
6. Development of man-less hot metal weighbridge with smart integrated furnace plan application.
Productivity and safety improvement
Product weighing and labeling
Manufacturing and Production Best Practices
Production understanding
Total quality managemnet
Production planning and control