Rich experience in Aluminum continuous casting, rolling of wire rod,ingot production and process industry. Specialization in lean manufacturing, process control and optimization.
Involved 100% employee in continuous improvement through idea,kaizen,SGA(7 QC tools),FIP(DMAIC methodology).
Driven various FIP's in department to reduce COP, increase throughput of machine ,reduced finished good rejection and reliability improved like following:
1. Reduced specific HFO consumption from 4 liter/MT to 1.5 liter/MT.
2. Reduced rejection of wire rod from 3% to less than 0.3%.
3. Increased throughput of wire rod mill from 12KT/month to 15KT/month.
4.Increased throughput of ingot from 18KT/month to 22KT/month.
5. Reduced melt loss in EC wire rod and ingot.
6. Development of man-less hot metal weighbridge with smart integrated furnace plan application.
Productivity and safety improvement