SANDEEP YADAV

• Execute strict structural level levelling, system alignment, and pre-commissioning trials using advanced water, line, spirit, machines and plumb tools.
• Verify engineering drawings including complex process flowcharts, P&ID , isometric piping, elevations, and sectional arrangements.
• Supervise multi-stage machinery testing, ensure standard welding/paint finishes, and lead collaborative handovers to client production teams.
• Direct mechanical service, alignment, and commissioning of turnkey processing solutions for modern Cattle, Poultry, Aqua Feed mills, and Ethanol processing plants.
• Developed excellent working knowledge of industry trends and improvements in processes.
• Spearheaded the commissioning and fine-tuning of 20+high-performance feed production lines, including cutting-edge machinery such as bucket elevators, chain conveyors, dust collectors, mixers, hammer mills, pulverizers, pellet mills, coolers, dryers, coaters, sifters, extruders, packing machines, destoners, classifiers, pre-cleaners.
• Ensured the precision installation and calibration of critical systems, including compressed air, steam, oil, and water lines, adhering strictly to engineering specifications.
• Optimized control box parameters and calibrated complex equipment like batching scales, oil tank scales and extruder live bin scales, resulting in enhanced production efficiency and reliability.
• Led safety-focused start-ups, ensuring all machinery operated at peak performance while adhering to stringent safety protocols.
• Conducted in-depth site inspections and diagnostics, addressing critical mechanical issues and providing strategic maintenance solutions.
• Delivered expert-level training to over 40 clients engineers and operators, covering essential areas such as:

. Efficient start-up and shutdown procedures.

. Deep understanding of machine operations and troubleshooting.

. Implementation of preventive maintenance strategies to minimize downtime.

. Proficient in using Famsun's, IIM, Technoweight Control system for automated line operations, formula adjustments, and generating performance reports.

• Orchestrated full-scale plant operations, material resource utilization, and manpower planning for a high-capacity 10 TPH Hindustan Make Plant.
• Streamlined physical vs. digital inventory control through ERP, optimizing supply workflows using TPS and Lean Pull mechanisms.
• Managed engineering commissioning of allied infrastructure, including Industrial Boilers, Weighbridges, RO Softener plants, and Effluent Treatment Plants (ETP).
• Evaluated and established baseline plant performance metrics via structured Key Performance Indicators (KPIs) to drive continuous cost optimisation.
• Coordinated with supply chain managers to guarantee timely delivery of raw materials and prevent production delays.
• Conducted regular meetings with senior management to report on production metrics, challenges, and strategic opportunities.
• Analysed production data to identify trends, forecast demand, and make informed decisions on staffing and inventory levels.
• Managed staff hiring, training and performance goals.
• Implemented quality control procedures, significantly reducing waste and improving product standards.
• Trained staff in Good Manufacturing Practices (GMP)s to drive consistently high standards.
• Coordinated with multiple departments to streamline production processes, reducing downtime and costs.
• Facilitated communication between upper management and production floor, ensuring alignment with company objectives.

• Planned comprehensive preventive and breakdown maintenance schedules for major gearboxes (worm reducer/helical types from PBL, Elecon, SEW, Bonfiglioli).
• Responded to emergency calls for service, providing timely assistance and support to individuals in distress.
• Managed team of junior officers, providing leadership and guidance for operational efficiency.
• Monitored compliance with health and safety regulations, reducing workplace accidents and promoting a safe environment.
• Prepared detailed reports on daily activities, incidents, and investigations, maintaining accurate records for legal proceedings.
• Led training sessions on regulatory compliance, enhancing team's knowledge and skills.
• Negotiated contracts with vendors, securing favourable terms and cost savings for the organisation.
• Managed budget for departmental projects, tracking expenditures and adjusting plans to meet financial targets.
• Implemented new technology systems to streamline administrative processes and improve communication.
• P&ID, Isometric, Elevation & Section Drawings
• GMP, CCP Monitoring, & 5S Implementation
• Direct mechanical service, alignment, and commissioning of turnkey processing solutions for modern Cattle, Poultry, Aqua.
• Heavy Machinery Overhauling (Sew,Donly,Bonfiglioli,Elecon)
• Cost Optimization and Inventory control
• Successfully diagnosed and overhauled positive displacement/centrifugal pumps utilizing mechanical seals (Sulzer, KSB, Sam Turbo, Kirloskar).
• Monitored critical manufacturing operations (Mixer CV%, moisture losses, and sieve analysis for hammer mill grain sizing) to meet tight quality tolerances.
• Supervised high-risk work activities under rigorous Permit to Work (PTW) protocols, covering hot works, height works, and confined vessel entry.

• Monitored daily factory floor setups, identifying active mechanical/operational hazards to guarantee a zero-incident production floor.
• Facilitated hands-on machine operations and troubleshooting training on advanced PLC control panels and core Pellet Mill assembly units.
• Documented all maintenance activities, creating comprehensive records for audit and analysis purposes.
• Conducted regular inspections of facilities to identify and address maintenance issues promptly.
• Scheduled both internal and external works, maximising planned down time and reducing unplanned downtime.
• Monitored energy consumption patterns, implementing measures to achieve sustainability targets.
• Tracked departmental costs and expenditures to meet budgetary goals.
• Developed and implemented preventive maintenance programmes to minimise equipment downtime.

• Commanded automated manufacturing cycles via advanced PLC SCADA monitoring systems, tracking key conversion parameters from raw ingredients to finished product.
• Facilitated mechanical breakdown repairs, recorded shift logs, and controlled dispatch documentation using strict FIFO workflows.
• Collaborated with team members to achieve target results.
• Managed complaints with calm, clear communication and problem-solving.
• Maintained clean, safe working environments to eliminate accident risks.
• Met schedule using excellent planning and coordination skills.
• Developed excellent working knowledge of industry trends and improvements in processes.