Sandip Shridhar Kulkarni
Asst. Manager in quality dept. of gear manufacturing company
Pune
Summary
Seeking a member of Quality Management System to utilize my skills and abilities that offers quality technical expertise and professional growth, with developing healthy relationship with people, resourceful & innovative.
Analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.
Overview
18
18
years of professional experience
3
3
Languages
Work History
Assistant Manager
IGW India Technologies Pvt. Ltd.
12.2011 - Current
- Company Overview: IGW is a leading manufacturer of gears and gearboxes for railway, off-road and industrial applications, belonging to the BMT Group. The gear division of the BMT Group has in-house gear and gearbox design capabilities and 12 production facilities across Europe, Asia and North America. IGW is active in Pune, India since 2015 through its local subsidiary Involute Gear.
- Process quality inspection: To verify the process and products as per control plan.
- To verify the process for hobbing, shaping, shaving, broaching, cnc, vmc, grinding and other process for gear and shaft.
- To support the process engineers in preparing action plan for quality improvement.
- To assist in coordinating for inhouse quality systems audit of product and process in order to minimize the in house rejection PPM and dispatch defect free products to customers.
- Coordination with other internal department for quality related matters.
- To ensure QC documentation as per contractual requirements.
- Root cause analysis & implementation of corrective actions.
- In Standard room using precision machines like CMM Make-Accurate (Software-Rational DMIS 7), shaft scanning machine VICIVISION, Roundness tester (mahr), contracer (zeiss), surface tester (zeiss & mitutoyo), gear testing machines of Klingelnberg P26, P40, P100, TTi-450H and conventional gear tester with calibration and programming.
- Preparation of instruction sheets & check sheets 5 S.
- Ensure calibration of machines and maintain calibration records for inspection.
- Knowledge of inspecting new development project parts.
- Knowledge of Inspection of Jigs & fixture, Gauges like plug gauge, ring gauge snap gauges and other instruments.
- To check feasibility of NPD part with discussion with engineering team.
- To allot responsibilities to subordinate.
- Handling team of eight engineers.
- To monitor the work of team members.
- To provide training about different new gauges, new process, systems and customer complaints.
- To ensure efficient, smooth and continuous workflow without any defects.
- Developed strong working relationships with staff, fostering a positive work environment.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
- Mentored junior staff members in their professional development by offering guidance/support in their assigned roles.
- Assisted in budget preparation, ensuring alignment with financial goals.
- Improved operational efficiency by adopting new technology for inventory management.
- Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
- Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
Officer QA
Indo Schottle Auto Parts Pvt. Ltd.
11.2007 - 12.2011
- Company Overview: Indo Schöttle Auto Parts Pvt. Ltd. is India’s largest manufacturer of Engine Valve Collets, Rocker Arm Screws, Turbocharger Components & Assemblies and Fuel System Parts & Assemblies. Indo Schöttle has a history of providing precision-machined parts and cold forged components to the world’s most demanding customers. The company was set up to manufacture and supply Engine Valve Collets to the Indian OEMs.
- Reporting daily activities to Asst. Manager.
- Gauges calibration updation, Gauge R & R.
- Daily coordination with manufacturing division.
- Analysis of processing & product parameters in accordance to customer requirements.
- Monthly document update as process capability, rejection analysis.
- Maintain & representing data to dept. Head at the end of month.
- Training given to new QA engineer on contracer, profile projector, talyrond & Sp. Electronic gauges, Millipore particle analysis.
- Doing work on SPC, MSA. ISO-TS16949.
- Indo Schöttle Auto Parts Pvt. Ltd. is India’s largest manufacturer of Engine Valve Collets, Rocker Arm Screws, Turbocharger Components & Assemblies and Fuel System Parts & Assemblies. Indo Schöttle has a history of providing precision-machined parts and cold forged components to the world’s most demanding customers. The company was set up to manufacture and supply Engine Valve Collets to the Indian OEMs.
- Initiating & Implementation of Quality System in various area like in-process & final inspection.
- Through process modification solved Quality issue at PDI by Dock Audit.
- Zero customer complaint for three years.
Education
MBA - operations Managements
DY Patil University
B.Sc - physics
Shivaji University
Skills
Accurate CMM (Rational DMIS Software)
Klingelnberg P26/P40/P100 gear tester
Roundness tester
Mahr
Zeiss
Contour tester
Roughness tester
GD&T
SPC
MSA
Control Plan
Inprocess inspection
Final inspection
7QC tools
Personal Qualifications
- MBA, Operations Management, DY Patil University
- B.Sc, Physics, Shivaji University Kolhapur
Disclaimer
I hereby declared that information furnished above is true to the best of my knowledge.
Personal Information
- Notice Period: 3 Months
- Date of Birth: 11/05/87
- Gender: Male
- Marital Status: Married
Timeline
Assistant Manager
IGW India Technologies Pvt. Ltd.
12.2011 - Current
Officer QA
Indo Schottle Auto Parts Pvt. Ltd.
11.2007 - 12.2011
B.Sc - physics
Shivaji University
MBA - operations Managements
DY Patil University