Asst. Manager in quality dept. of gear manufacturing company
Pune
Summary
Seeking a member of Quality Management System to utilize my skills and abilities that offers quality technical expertise and professional growth, with developing healthy relationship with people, resourceful & innovative.
Analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.
Overview
18
18
years of professional experience
3
3
Languages
Work History
Assistant Manager
IGW India Technologies Pvt. Ltd.
12.2011 - Current
Company Overview: IGW is a leading manufacturer of gears and gearboxes for railway, off-road and industrial applications, belonging to the BMT Group. The gear division of the BMT Group has in-house gear and gearbox design capabilities and 12 production facilities across Europe, Asia and North America. IGW is active in Pune, India since 2015 through its local subsidiary Involute Gear.
Process quality inspection: To verify the process and products as per control plan.
To verify the process for hobbing, shaping, shaving, broaching, cnc, vmc, grinding and other process for gear and shaft.
To support the process engineers in preparing action plan for quality improvement.
To assist in coordinating for inhouse quality systems audit of product and process in order to minimize the in house rejection PPM and dispatch defect free products to customers.
Coordination with other internal department for quality related matters.
To ensure QC documentation as per contractual requirements.
Root cause analysis & implementation of corrective actions.
In Standard room using precision machines like CMM Make-Accurate (Software-Rational DMIS 7), shaft scanning machine VICIVISION, Roundness tester (mahr), contracer (zeiss), surface tester (zeiss & mitutoyo), gear testing machines of Klingelnberg P26, P40, P100, TTi-450H and conventional gear tester with calibration and programming.
Preparation of instruction sheets & check sheets 5 S.
Ensure calibration of machines and maintain calibration records for inspection.
Knowledge of inspecting new development project parts.
Knowledge of Inspection of Jigs & fixture, Gauges like plug gauge, ring gauge snap gauges and other instruments.
To check feasibility of NPD part with discussion with engineering team.
To allot responsibilities to subordinate.
Handling team of eight engineers.
To monitor the work of team members.
To provide training about different new gauges, new process, systems and customer complaints.
To ensure efficient, smooth and continuous workflow without any defects.
Developed strong working relationships with staff, fostering a positive work environment.
Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
Mentored junior staff members in their professional development by offering guidance/support in their assigned roles.
Assisted in budget preparation, ensuring alignment with financial goals.
Improved operational efficiency by adopting new technology for inventory management.
Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
Officer QA
Indo Schottle Auto Parts Pvt. Ltd.
11.2007 - 12.2011
Company Overview: Indo Schöttle Auto Parts Pvt. Ltd. is India’s largest manufacturer of Engine Valve Collets, Rocker Arm Screws, Turbocharger Components & Assemblies and Fuel System Parts & Assemblies. Indo Schöttle has a history of providing precision-machined parts and cold forged components to the world’s most demanding customers. The company was set up to manufacture and supply Engine Valve Collets to the Indian OEMs.
Reporting daily activities to Asst. Manager.
Gauges calibration updation, Gauge R & R.
Daily coordination with manufacturing division.
Analysis of processing & product parameters in accordance to customer requirements.
Monthly document update as process capability, rejection analysis.
Maintain & representing data to dept. Head at the end of month.
Training given to new QA engineer on contracer, profile projector, talyrond & Sp. Electronic gauges, Millipore particle analysis.
Doing work on SPC, MSA. ISO-TS16949.
Indo Schöttle Auto Parts Pvt. Ltd. is India’s largest manufacturer of Engine Valve Collets, Rocker Arm Screws, Turbocharger Components & Assemblies and Fuel System Parts & Assemblies. Indo Schöttle has a history of providing precision-machined parts and cold forged components to the world’s most demanding customers. The company was set up to manufacture and supply Engine Valve Collets to the Indian OEMs.
Initiating & Implementation of Quality System in various area like in-process & final inspection.
Through process modification solved Quality issue at PDI by Dock Audit.
Zero customer complaint for three years.
Education
MBA - operations Managements
DY Patil University
B.Sc - physics
Shivaji University
Skills
Accurate CMM (Rational DMIS Software)
Personal Qualifications
MBA, Operations Management, DY Patil University
B.Sc, Physics, Shivaji University Kolhapur
Disclaimer
I hereby declared that information furnished above is true to the best of my knowledge.