Sanel EV
Mumbai
Summary
15+Years of experience in Quality for EPC of Oil & gas Refinery Projects, Renewable energy Solar Power Projects, Pollution control equipment’s for Power & Cement plants, Manufacturing Industries of Combustion & Heat Transfer equipment’s. ISO 9001-2015 QMS IRCA Certified Lead Auditor Expertise in Quality Management –Supplier Quality, Site Quality, System Quality, Process Improvements &Standardization, ISO Departmental Audits & ISO IMS Training, Project Quality assurance, Vendor Development, Vendor quality rating, Client Management, TPIA cost control &savings, Supplier & Site Audits (Site Progress, HSE compliance), Root cause analysis, Risk Identification& Mitigation, Sustainability Managed 20+ Global EPC /LSTK Projects IN OIL & gas refinery CONSTRUCTIONS, RENEWABLE (+2GW) energy sectors
Overview
16
16
years of professional experience
1
1
Certification
Work History
Senior Manager Supplier Quality Assurance
MAHINDRA SUSTEN PVT LTD
Mumbai
07.2016 - Current
- Overall responsible for Managing Mechanical Supplier Quality function of Renewable business
- Providing various quality requirements/inputs on time for bidding, projects to ensure customer requirements, initiating quality improvement actions to meet the expectation of internal and external challenges, visiting projects & Supplier factories, identifying quality deviations, improvement areas and guiding the Suppliers/Site team to achieve best project quality
- Good knowledge of relevant codes and standards
- Handling ISO /IMS Departmental internal Audits, Trainings on IMS, ISO9001-2015 awareness to employees
- Certifying Internal Auditors by conducting Training & exams
- TPIA Cost control & budget savings
- Developing / Reviewing MQAP, SOPs, FQAPs, Checklists as required for the Fix tilt &Tracker Module mounting structures, Column Posts, Fastener items, Inverter container manufacturing, Reliability &Corrosion Protection Tests, Vendor assessments, Inspections at factory and coordination for compliance
- Monitoring Supplier performance through COPQ, VAR, VQR & VDR and report monthly MIS to management for Quality function
- Developing quality team to handle quality function across the business including conducting Quality promotion and training programs
- PROJECTS Handled at mahindra susten 405Mw Solar power Plant-Sakaka Saudi Arabia ACWA Power 200Mw Solar power plant Soft Bank Ghani-Andra Pradesh 250 Mw Solar Power Plant-Solaire Direct Kadapa 250 Mw Solar Power Plant-REWA Madhya Pradesh 100 Mw Solar Power Plant-Soft Bank Bhadla Rajasthan 250 Mw-Solar Tracker Projects-Hero future Energies 250 Mw-Solar power plant -ISTS Ph-1 Rajasthan 300 Mw-Solar power Plant Soft Bank Pokhran Rajasthan
Asst Manager QA/QC
L&T HYDROCARBON ENGINEERING
06.2015 - 07.2016
- Responsible for managing and monitoring a team of inspectors, NDT, PWHT Technicians, site qc engineers and advising them the technical aspects as per ITP
- Responsible for coordinating with the various contractors to ensure that the approved Health & Safety / QA/QC procedures and the Quality Plan are implemented during inspection activities
- Responsible for supervising the contractor in the compilation of the handover and test packs together with all as-built documentation
- Responsible for the identification of positive or negative progress including non-conformances and feedback from QA /QC Team Leader Ensure that surveillance inspections are continually carried out on the project recording and documenting all deviations from the Project Quality Program
- Managing QA/QC activities of Structural steel erection and UG/AG Piping at site as per Project ITP PROJECTS Handled at L&T Pet Coke Gasification unit II at Reliance Industries Ltd J3 Project, at Jamnagar Gujarat
QA/QC Engineer
RAJDEEP BUILDCON
07.2010 - 09.2011
- To handle the Construction Quality Control Activities as specified in drawing, applicable standards, and specification
- Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the project’s subcontractors QC Review and approve Documentation of Line History sheet, Test packs Clearance
- Develop and approve Welding Procedure Specifications (WPS& PQR), Witness and approve welder/welding operator performance qualification (WPQ) as per ASME Sec IX
- Projects HANDLED at Rajdeep Buildcon ONGC/MRPL REFINERY, SRU PHASE III Mangalore
- 5000 MT Structural Steel fabrication, Erection & UG Pipeline works at ONGC/MRPL
Production Engineer
SINGHANIA SYSTEMS TECHNOLOGISTS
05.2008 - 03.2010
- Shop floor Inspections & Preparing final Inspection reports of Fabricated Hot Air Generators, Inert Gas Generators, Heavy Structural steels, Alloy steel, Carbon steel Pipes, Pressure vessels, Storage tank, Co2,&Pneumatic Inertisation systems Interpretation of radiography films and follow-up of other NDT activities for Critical Weld Joints Surveillance of hydro/pneumatic testing for Skids/Headers Performing in Management Internal Audit Travelling to Client Sites for Supervision of Erection activities of equipment’s
Engineer Quality Control
ELEX INDIA PVT LTD
- Preparation of Quality assurance Plan as per Sales order data sheet and Specifications
- Review, approve inspection and test records supplied by both TPI inspectors and suppliers
- Instruct Third party Inspector (TPI) Inspector and subcontract inspector to provide NC records for subcontract orders
- Expediting & inspection co-ordination of sub-contract equipment as per QAP, Raw material identification, Stage inspection & final testing / inspection Reviewing & witnessing of WPS, PQR, and WPQ of Vendors as per ASME SEC IX& AWS D1.1, NDT & Metallurgical Test Reports Inspection of joints fit up, alignment and dimensional accuracy as per drawing requirements
- Performer as Auditor & Auditee in ISO 9001-2008 yearly Departmental Audit Projects HANDLED at Elex India ESP for SAMARCO Espirito Pelletizing plant Brazil 2011-2012 through Outotec
- Gas conditioning column for Electrotherm Iran 2014 ESP for SMS-SIEMAG on A/c Tata KPO Kalinganagar ESP for SMS SIEMAG on A/c RINL Vizag Steel ESP for M/s Siemens Limited A/c NMDC, Nagarnar
- 2013-2014 Bag Filters for Manikgarh Cement Chandrapur
Education
B Tech - Mechanical Engineering
Govt Engg College Calicut
Kerala06-2007
Skills
- Quality Management
- Supplier Quality
- Site Quality
- System Quality
- Process Improvements & Standardization
- ISO Departmental Audits & ISO IMS Training
- Project Quality assurance
- Vendor Development
- Vendor quality rating
- Client Management
- TPIA cost control & savings
- Supplier & Site Audits (Site Progress, HSE compliance)
- Root cause analysis
- Risk Identification & Mitigation
- Sustainability
- Innovative
- Creative
- Leadership
- Time management
- Decision making
- Sustainability
- Innovative
- Creative
- Leadership
- Time management
- Decision making
Certification
- Lead Auditor-QMS ISO 9001 2015 (LRQA/IRCA CERTIFIED)
- Six Sigma Green Belt from TUV
- ASNT Level II (RT, UT,MPT,LP,VT,RFI)
- Environmental Social Governance (ESG) from CFI
- Certified listed Inspector at American Galvanizer association (AGA)
- Certification in Laboratory Testing ISO17025
Accomplishments
- Received appreciation letter from cross function team for quality deliverables.
- Succeeded in savings TPI cost for various projects
- Six sigma Project for Punch point reduction
- Implementing Process Improvements at Vendor works
- Six sigma Project for Punch point reduction
- Implementing Process Improvements at Vendor works
- Six sigma Project for Punch point reduction
- Implementing Process Improvements at Vendor works
- Six sigma Project for Punch point reduction
- Implementing Process Improvements at Vendor works
- Six sigma Project for Punch point reduction
- Implementing Process Improvements at Vendor works
- Six sigma Project for Punch point reduction
- Implementing Process Improvements at Vendor works
Personal Information
Title: SENIOR MANAGER- QUALITY & PROJECT OPERATIONS
Languages
- English
- Malayalam
- Hindi
- Tamil
Disclaimer
I hereby declare that all the details provided above are true to the best of my knowledge.
Languages
English
First Language
Hindi
Proficient (C2)
C2
References
References available upon request.
Timeline
Senior Manager Supplier Quality Assurance
MAHINDRA SUSTEN PVT LTD
07.2016 - Current
Asst Manager QA/QC
L&T HYDROCARBON ENGINEERING
06.2015 - 07.2016
QA/QC Engineer
RAJDEEP BUILDCON
07.2010 - 09.2011
Production Engineer
SINGHANIA SYSTEMS TECHNOLOGISTS
05.2008 - 03.2010
Engineer Quality Control
ELEX INDIA PVT LTD
B Tech - Mechanical Engineering
Govt Engg College Calicut
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