Sanesh Chaudhari

• Conduct tensile testing, flattening tests,and microstructure analysis on stainless steel tubes and pipes.
• Perform grain size analysis using ASTM E112 and ISO 643

Standards.

• Conduct intergranular corrosion tests (IGC-E) as per ASTM A262 and ISO 3651-2.
• Carry spectrochemical analysis (ASTM E1086,IS 9879) for chemical composition verification.
• Handle third- party inspection (TPI) and coordinate with customers and auditors.
• Perform VDI inspection for surface defect evaluation and

Reporting

• Prepare and maintain quality reports,ensuring compliance with NABL standards.
• Supported audit preparations for NABL accreditation and customer audits.

Inspection Duties Reporting & Documentation Quality Control & Compliance

As an engineer responsible for visual inspection of welds and seamless tubes, your role involves ensuring quality control and compliance with industry standards. Here’s what your daily responsibilities might include:

• Conduct visual weld inspections to identify defects like cracks, porosity, and incomplete fusion.
• Examine seamless tubes for surface irregularities, dimensional accuracy, and corrosion resistance.
• Verify compliance with AWS D1.1, ASME, ISO, or BIS standards.
• Prepare daily inspection reports, detailing findings, corrective actions, and compliance status.
• Maintain records of non-destructive testing (NDT) results, including ultrasonic and magnetic particle inspections.
• Collaborate with quality assurance teams to update inspection procedures.
• Ensure adherence to welding procedure specifications (WPS) and procedure qualification records (PQR).
• Work with production teams to implement corrective measures for defects.
• Conduct final inspections before product shipment or installation..

• Chemical Analysis: Testing alloy composition using spectrometry (XRF, ICP-OES) to ensure compliance with industry standards.
• Material Testing: Conducting hardness, tensile strength, and corrosion resistance tests.
• Quality Control: Ensuring stainless steel meets specifications for mechanical and chemical properties.
• Documentation & Reporting: Preparing detailed lab reports on findings and maintaining compliance records.
• Process Optimization: Assisting in refining alloy formulations for improved performance.

For more insights, you can explore this resource on Junior Chemist roles. Would you like details on specific testing methods or reporting formats?

Online Bath Sampling: Collecting molten metal samples from the induction furnace to analyze composition.

Key Responsibilities

As a metallurgist in a laboratory setting, your role involves analyzing and testing metals to ensure quality, durability, and compliance with industry standards. Here’s what your responsibilities might include:

• Material Analysis: Conduct chemical composition tests using spectrometry (XRF, ICP-OES) to verify alloy properties.
• Mechanical Testing: Perform hardness, tensile strength, and impact resistance tests to assess metal performance.
• Microstructural Examination: Use microscopes and scanning electron microscopy (SEM) to study grain structure and defects.
• Failure Analysis: Investigate fractures, corrosion, and wear to determine causes of material failure.
• Quality Control & Reporting: Maintain detailed reports on test results and collaborate with engineers to improve material properties.

For more insights, you can explore this resource on metallurgical lab technician roles. Would you like details on specific testing methods or career growth opportunities

• Improved material properties by conducting thorough metallurgical analysis and recommending appropriate treatments.
• Implemented quality control protocols, monitoring metallurgical processes to maintain consistent product standards.