Sangraj
Rewari
Summary
Experienced Production and Quality Specialist with over 7+ years in the paints and coatings industry, skilled in SAP, MES/DCS, and data analytics using Excel, Power BI, and Minitab. Certified ISO 9001:2015 and IATF 16949:2016 Internal Auditor, with training in ISO 50001 and ISO 46001. Proficient in quality tools (FMEA, RCA, CAPA, SPC), and analytical instruments (FTIR, GC, HPLC). Proven track record in Lean initiatives, cross-functional leadership, and digital transformation to drive yield, reduce losses, and ensure RFT manufacturing.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Production Executive
Kansai Nerolac Paints
Bawal
09.2023 - Current
- Optimized batch cycle times by 18% in six months through process redesign and team engagement.
- Developed Power BI dashboards for real-time monitoring of production KPIs, enhancing compliance by 25%.
- Spearheaded brownfield project implementation with barcode-based processes, reducing customer quality complaints by 22%.
- Executed root cause analysis and strategic inventory actions, achieving a 21% reduction in aging stock.
- Directed cross-functional projects to enhance plant yield and minimize process losses.
- Coordinated ISO 9001:2015 and IATF 16949:2016 audits, ensuring compliance through rigorous documentation and CAPA closure.
- Mentored shop floor teams on 5S, Lean principles, and safety protocols, improving adherence and morale.
- Recognized for best Green Belt Six Sigma project and digitalization initiative.
Quality Assurance Executive
Asian Paints Limited
Kasna
02.2019 - 09.2023
- Managed quality control for raw, packaging, and finished goods across multiple product lines.
- Ensured 100% adherence to quality specifications by implementing inspection protocols using SAP, MES, and DCS.
- Calibrated and validated instruments including FTIR, GC, HPLC, UV-Vis, and Brookfield viscometers.
- Led root cause analysis and corrective action plans for customer complaints with R&D and production teams.
- Conducted internal audits for ISO 9001:2015, achieving zero major nonconformities.
- Drafted quality control plans and SOPs to support New Product Introduction and equipment commissioning.
- Achieved 96% Right First Time batch quality over consecutive quarters.
- Reduced finished goods approval time by 24% through process optimization.
- Improved long-term performance test compliance by 35%.
Representative-Operations
Concentrix Daksh Services India Private Limited
Noida
10.2017 - 01.2019
- Managed a team of representatives to deliver exceptional customer support.
- Oversaw entire customer service process to ensure efficiency.
- Resolved customer complaints promptly and effectively.
- Trained new candidates and provided on-floor support.
- Planned and standardized service delivery training programs.
- Led team during high call volumes and in absence of Assistant Manager.
- Monitored performance of individual representatives and overall team.
- Conducted quality assurance surveys, delivering feedback to enhance staff performance.
Research Associate
University of Delhi
09.2015 - 05.2017
- Title - Unbeatable Air Pollution in Delhi: Trees for Rescue.
- Collecting leaf and soil samples from the 5 most polluted areas of Delhi.
- In laboratory sample preparation and their analysis.
- APTI (Air Pollution Tolerance Index) calculation and comparison with different areas.
- Writing research papers and poster presentations.
- Team Leader: Leading a team of 10 students.
- Working with CPCB, DPCC data, and its analysis.
Education
Bachelor of Science - Industrial Chemistry
University of Delhi
Delhi07-2017
Senior Secondary School - Physics, Chemistry & Maths
Devasthali Vidyapeeth
Balia06-2014
Secondary School -
Chhapra Central School
Chhapra06-2012
Skills
- ERP and manufacturing systems: SAP (PP, QM modules), MES, DCS
- Data analysis and reporting: Microsoft Excel (advanced functions, PivotTables, macros), Power BI, Minitab
- Quality assurance and control: RCA, CAPA, FMEA, MSA, SPC, 5 Whys, Pareto analysis
- Analytical instruments expertise: FTIR, FTNIR, gas chromatography (GC), HPLC, UV-Vis spectroscopy
- Lean and continuous improvement: Lean manufacturing, Kaizen, process optimization, Six Sigma (Green Belt)
- KPI monitoring and reporting: Yield, productivity, cycle time, first-time-right (FTR), loss reduction
- Operational excellence: SOP development, ISO 9001:2015 & IATF 16949:2016 auditing
- Leadership and collaboration: Team mentorship, cross-functional project leadership
- Project management: Brownfield project execution, digital transformation initiatives
Certification
- ISO 9001:2015 Lead Auditor, 10/31/23, CQI & IRCA
- ISO 9001:2015 and IATF 16949:2016, 02/17/24, NNGI
- LEAN SIX SIGMA GREEN BELT, 07/13/22, TUV SÜD
- POWER BI (WORKSHOP), 09/25/23, Pragmatic Works
Personal Information
- Date of Birth: 30/10/1997
- Gender: Male
- Nationality: Indian
- Marital Status: Single
Accomplishments
- The digitalization of production processes led with barcode-based batch manufacturing & tracking. Sub-store setup in a brownfield expansion project, integrating SAP and Power BI for automated daily reporting, improving batch accuracy by 95%
- Yield and Loss Reduction Project (Green Belt Certified) identified process bottlenecks and reduced loss by ₹15 lakhs per year by optimizing charging sequence and batch recovery practices
- MES-DCS Verification Enhancement: Streamlined QC and production interface to achieve 100% compliance
- Customer Complaint RCA and CAPA Implementation: Solved critical customer complaints using DMAIC and 5 Whys analysis, reducing repeat complaints by 70%
- Kaizen Awards and Visual SOPs created operator-friendly visual SOPs and training videos, leading to improved process adherence and audit scores
Languages
Hindi
First Language
English
Advanced (C1)
C1
Affiliations
- Photography
- Video editing
- Reading
- Traveling
- Watching web series and movies
- Sketching and Painting
Timeline
Production Executive
Kansai Nerolac Paints
09.2023 - Current
Quality Assurance Executive
Asian Paints Limited
02.2019 - 09.2023
Representative-Operations
Concentrix Daksh Services India Private Limited
10.2017 - 01.2019
Research Associate
University of Delhi
09.2015 - 05.2017
Bachelor of Science - Industrial Chemistry
University of Delhi
Senior Secondary School - Physics, Chemistry & Maths
Devasthali Vidyapeeth
Secondary School -
Chhapra Central School
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