Sanjai M
AUTOMATION ENGINEER
Hosur,Tamil Nadu
Summary
Dynamic Automation Engineer with three years of experience in production improvement and maintenance engineering, excelling in machine and fixture optimization. Expertise in documentation, process setting, and vendor management, combined with a strong command of SAP MM modules. Demonstrated proficiency in critical spare preparation and machine breakdown analysis, ensuring operational efficiency and quality compliance. Committed to implementing innovative solutions and fostering a culture of continuous improvement, enhancing production processes while maintaining strict adherence to safety and quality standards.
Overview
3
3
years of professional experience
21
21
years of post-secondary education
4
4
Languages
Work History
Maintenance Engineer - NPI Machines & Fixtures
TATA ELECTRONICS PVT LTD
04.2023 - Current
- New product Improvement (NPI) - Machine ,Fixture Improvement & Correction,vendor management & customer coordination,Process learning & Documentation.
- Machine-based Critical spare,BOM preparation & Machine-wise spares planning.
- SAP MM Modules - PR,PO,material consumption,work order preparation.
- Intermediate proficiency in FANUC & SIEMENS machine control.
- Machine & Fixtures breakdown handling - CNC-,SPM,SFC - shot blasting, Cleaning, ABB polishing oriented machines, ASSEMBLY Fixtures.
- IM - Robot handling and Machine Maintenance activity planning.
- Fixture Breakdown & PM - CNC ,IM - Mould & Preheat ,Assembly,SPM,Surface finishing-Shot blasting,polishing,Cleaning.
- Breakdown handling and Machine AMC planning for Quality inspection machines - Renishaw,Hexagon,OGP.
- Calibration - Machine gauge,temperature controller, nutrunner Plan and manage calibration schedules,ensuring 100% on-time completion.
- Trained in SIEMENS based Machine installation and commissioning activity.
- Kaizen Implementation and cost reduction.
- 5S and Safety audit representation and document Preparation and maintenance.
- PM and Breakdown Activity Tracking and analysis.
- Checksheet preparation and maintaining activity.
- SOP and WI preparation for all machine and Fixtures.
- Machine wise LOTO Organogram preparation.
- Monthly Audit Presentation and weekly Activity presentation.
- Machine and fixture Installation activity & correction.
- Fixture inspection using CNC probing & Manual Inspection.
Production Engineer
SAMKO INDUSTRIES PVT LTD
04.2022 - 03.2023
- Documentation ,Production improvement and Process setting ,cost estimation and Billing,New Product Development.
- Man Power & Materials Planning.
- Production Process as per Customer Requirements.
- Process Implementation & Developments.
- Injection Molding process & Settings.
- Eye Frames Assembly & manufacturing.
- Plating process planning (Eg. Ni, Gold, Light Gun, Dark Gun, Rose Gold.)
- Spray Coating & Printing process For Frames Manufacturing.
- Quality inspection and product delivery.
- Customer parts Delivery as per Lead time.
- Documents Maintains & As per ISO standards.
- Vendor Management.
- Company 5's Coordinator.
- Performed root cause analysis and implemented corrective actions.
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
Education
B.VOC in Tool Engineering - Tool Engineering
Dayananda Sagar University
Bengaluru, India 06.2019 - 01.2022
Diploma in Tool & Die Making - Tool Engineering And Digital Manufacturing
NTTF
Bengaluru, India 06.2019 - 01.2022
XII - CBSE
Aditya Vidyasharam residential School
X - CBSE
Siddharth Village School
Hosur 04.2001 - 01.2017
Skills
Machines,Fixture & SPM Troubleshooting & Development
Machine Troubleshooting experience - SPM,CNC- FANUC & SIEMENS based,SFC - Shot blasting,cleaning Machines,ASSEMBLY- Dispensing based machines
Machine-based Critical spare,BOM preparation & Machine-wise spares planning
Machine & Fixtures breakdown handling - CNC-,SPM,SFC - shot blasting,Cleaning,ABB polishing oriented machines,ASSEMBLY Fixtures
Calibration - Machine gauge,temperature controller, Nutrunner
Breakdown handling and Machine AMC planning for Quality inspection machines - Renishaw,Hexagon,OGP
undefinedAccomplishments
- Participated in CCQC-2021 & NCQC-2021 & ICQC-2023 Achieved 3 GOLD (Excellence) award in Hosur (chapter) and Coimbatore (National) and Jakarta (International).
- National Open College Network (NOCN) course in SCM & Safety Management and Operation Management.
- Certified Calibration training for Pneumatic & Hydraulic Gauges, Temperature Controller & Torque Instruments in PRECISE Testing & Calibration Centre.
- Trained for Machine installation & Commissioning in SIEMENS Based machines.
- Participated in UNISEC's CANSAT Launching Program and launched at CANSAT.
- Started CUBESAT activities for INDIA representing NTTF.
Parent Information
K.Murugan, M.Suguna
Personal Information
- Age: 24
- Date of Birth: 05/26/01
- Gender: Male
- Nationality: Indian
- Marital Status: Single
Timeline
Maintenance Engineer - NPI Machines & Fixtures
TATA ELECTRONICS PVT LTD
04.2023 - Current
Production Engineer
SAMKO INDUSTRIES PVT LTD
04.2022 - 03.2023
B.VOC in Tool Engineering - Tool Engineering
Dayananda Sagar University
06.2019 - 01.2022
Diploma in Tool & Die Making - Tool Engineering And Digital Manufacturing
NTTF
06.2019 - 01.2022
X - CBSE
Siddharth Village School
04.2001 - 01.2017
XII - CBSE
Aditya Vidyasharam residential School
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