Sanjay Gupta
ALWAR
Summary
Production manager with over 16 years of experience in production planning, quality assurance, and employee management. Proven track record in organizing workflows and coordinating resources to achieve operational goals. Skilled in equipment operation, compliance documentation, and safety standards. Strong decision-making and team-building abilities foster effective communication and collaboration within teams.
Overview
18
18
years of professional experience
Work History
Divisional Production Manager
Microtek Forgings PVT LTD (Unit of Bajaj Motors)
Bawal
05.2024 - 04.2025
- Company Overview: Company manufactures Connecting Rod, Gears (Lugs and without lugs), Forks, Cam shafts, Rockers, Hubs, Crank Shafts, Spindle and Bridge Fork Bottom through forging rout. Company deals in Export and Domestic market. Main costumers are Honda, Mushashi, Hyundai, Renault, Hero, TAFE, Swaraj, Sigma, Mahindra and others.
- End-to-end production management for hot forging units (21 presses up to 4000T)
- Production planning, quality assurance, manpower handling, dispatch logistics
- Company manufactures Connecting Rod, Gears (Lugs and without lugs), Forks, Cam shafts, Rockers, Hubs, Crank Shafts, Spindle and Bridge Fork Bottom through forging rout. Company deals in Export and Domestic market. Main costumers are Honda, Mushashi, Hyundai, Renault, Hero, TAFE, Swaraj, Sigma, Mahindra and others.
- Achieved 95% on-time delivery compliance for customer orders
- Reduced rejection rate by 15% through quality and die improvement initiatives
- Initiated weekly lean projects saving approx. ₹8L annually
- Improved yield by 8% through die and design modifications
Production Manager
Electracon Paradise Ltd
Gurgaon
11.2020 - 02.2024
- Company Overview: Manufactures all types of contact rivets (bimetal, trimetal), contact assemblies, contact buttons, contact tips, silver contact material, and a range of contacts with silver and other alloys from the cold forging route. Products are widely used in various segments of the industry, such as automobile, electrical and electronics, switchgear, telecom, IT, and home appliances.
- Full production control of contact rivets, assemblies, and electrical components.
- Ensuring adherence to customer specs (Havells, Panasonic, L&T, etc.).
- Manufactures all types of contact rivets (bimetal, trimetal), contact assemblies, contact buttons, contact tips, silver contact material, and a range of contacts with silver and other alloys. Products are widely used in various segments of the industry, such as automobile, electrical and electronics, switchgear, telecom, IT, and home appliances.
- Enhanced monthly production capacity by 20% through shift optimization.
- Maintained less than 1% internal rejection for 12 consecutive months.
- Developed 5+ new contact component designs, reducing procurement dependency.
Dy Manager in Production
AMTEK Auto Ltd Unit-2
Gurgaon
01.2015 - 08.2020
- Company Overview: Manufactured all type of Connecting Rod, Gears (Lugs and without lugs), Spindle and Bridge Fork Bottom through forging rout. Company deals in Export and Domestic market.
- Oversaw forging production for connecting rods, gears, and spindles.
- Lead planning, quality, and manpower training across 3 shifts.
- Manufactured all type of Connecting Rod, Gears (Lugs and without lugs), Spindle and Bridge Fork Bottom through forging rout. Company deals in Export and Domestic market.
- Achieved 20% cost savings via die life improvement and scrap control.
- Automated tracking for OEE, leading to 10% efficiency gain.
- Led skill development program for 30+ operators.
Production Manager
Warm Forging Pvt. Ltd
Bhiwadi
10.2012 - 10.2014
- Company Overview: Manufactures almost all types of gear component through forging and turning route. The company deals in Export and Domestic market.
- Manufactures almost all types of gear component through forging and turning route. The company deals in Export and Domestic market.
Production & Maintenance Engineer
M/S Pushp Forging Pvt. Ltd
Jaipur
05.2008 - 06.2012
- Company Overview: Manufactures all type of Bearing Components through forging and turning route and deals in Exports and Domestic Market.
- Planning the production with senior staff as per the required schedule.
- Engineering analysis and production design for the plan unit.
- Managing a team of production engineers and reporting to the plant manager.
- Manufactures all type of Bearing Components through forging and turning route and deals in Exports and Domestic Market.
Production Engineer
Eco Tech
Alwar
01.2007 - 02.2008
- Company Overview: Consultancy firm providing expertise for the implementation of pollution units at E.T.P and S.T.P areas.
- Consultancy firm providing expertise for the implementation of pollution units at E.T.P and S.T.P areas.
Education
Bachelor of Engineering - Mechanical
Udaipur Govt College of engineering and technology
UdaipurSkills
- Basic 2D and 3D of AutoCAD
- Well-versed in MS Windows, Microsoft Office, Word, Excel, PowerPoint, and various mechanical engineering tools
- Production planning
- Quality assurance
- Lean manufacturing
- Supply chain optimization
- Cost reduction strategies
- Production scheduling
- Team leadership
- Effective communication
- Problem solving
- Employee training
- Cost reduction
- Safety monitoring
- Shift checklists
- Adept in working with ACE tools
- Experience in value stream mapping
- Production data analysis
- Manufacturing operations
- Inventory coordination
- Cross-functional teamwork
- Continuous improvements
- Root-cause analysis
- Optimizing production output
- Value stream mapping
- Cause and effect analysis
- Training skills
Training
- Industrial training taken at M/s. Ashoka Leyland Ltd., Alwar, Alwar, Rajasthan
- Industrial Training taken at M/s. Eicher Tractor, Alwar, Alwar, Rajasthan
- Industrial Training taken at M/s. Pyrotech, Udaipur, Udaipur, Rajasthan
Accomplishments
- I got an award for line balancing in Warm Forging Pvt Ltd
- I received an appreciation trophy at Amtek Auto Ltd for achieving the production target for seven consecutive months
- Increased productivity by 15% through continuous training and motivation
Languages
Hindi
First Language
English
Upper Intermediate (B2)
B2
Personal Information
- Date of Birth: 06/23/81
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Divisional Production Manager
Microtek Forgings PVT LTD (Unit of Bajaj Motors)
05.2024 - 04.2025
Production Manager
Electracon Paradise Ltd
11.2020 - 02.2024
Dy Manager in Production
AMTEK Auto Ltd Unit-2
01.2015 - 08.2020
Production Manager
Warm Forging Pvt. Ltd
10.2012 - 10.2014
Production & Maintenance Engineer
M/S Pushp Forging Pvt. Ltd
05.2008 - 06.2012
Production Engineer
Eco Tech
01.2007 - 02.2008
Bachelor of Engineering - Mechanical
Udaipur Govt College of engineering and technology