SANJAY L
Tirupur
Summary
Energetic Senior Production Engineer offering wealth of experience in ISO standards and integrating mechanical systems. Hardworking, educated and willing to go extra mile to meet goals and exceed standards. Over 6 years in Automobile manufacturing environment.
Overview
7
7
years of professional experience
Work History
Senior Production Engineer
TVS Motor Company Private limited
07.2019 - Current
- Communicated with other team members to enhance process and performance.
- Supervised entire production process and prepared proper documentation for dispatch.
- Performed root cause analysis and implemented corrective actions.
- Inspected all machines and equipment and provided necessary repairs.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Designed and incorporated process design improvements.
- Assessed other activities related to production and recommended changes to improve overall productivity.
- Supervised staff of [193/shift] employees, providing mentoring and training resulting in better understanding of job assignments.
- Created proposals for equipment and instrument implementation to increase productivity and reduce maintenance expenses.
- Documented current production procedures and created standards to boost efficiency within department.
- Trained team on best practices to optimize production and improve quality.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
- Maximized productivity by 5 units/employee by developing and implementing innovative production processes for new and existing products.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Maximized conveyor efficiency by 13 % by developing and implementing innovative production processes for new and existing products.
Junior Production Engineer
TVS Motor Company Private limited
07.2016 - 07.2019
- Supervised ongoing daily production phases.
- Located and resolved problems with team production and performance to maintain consistent quality levels.
- Cultivated professional working relationships with peers and supervisors.
- Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
- Monitored daily and weekly key performance indicators to maintain on-track status.
- Implemented standard operating procedures for continuous improvement.
- Created and implemented strategies for improving operational efficiency and accuracy.
- Enhanced processes by pinpointing bottlenecks and working with supervisor to resolve.
- Communicated with other team members to enhance process and performance.
- Maximized Over all equipment efficiency by 6 % by developing and implementing innovative production processes for new and existing products
Education
Batchelor of Technology - Engineering Technology
Birla Institute of Technology
Pilani,Rajastan06.2020
High School Diploma -
Nachimuthu Polytechnic College
Pollachi05.2016
Skills
- Operator Training
- Lean Methods
- Agile Methodology
- Manufacturing Performance Reports
- Quality Assurance
- Waste Reduction
- Corrective Actions
- Safety Investigation
- Process Enhancement
- Equipment Efficiency
- Continuous Improvement Implementation
- Cause of Action Determination
- Value stream mapping
Accomplishments
- KARA-KURI development to reduce operator fatigue and man movements
- Productivity improvement by HC saving using the SWCT charts in assembly process
- Development of IOT in manufacturing
- Poka -yoke Implementation to reduce waste in manufacturing
- JH implementation
- TPM implementation and Presentation for Awards recognition
- Productivity improvement through line balancing improvement
- optimization of the engine testing Process
Hobbies
Biking along with friend to hill station
Listening to Music
Aquarium maintenance
Agriculture
Languages
Tamil
Upper intermediate (B2)
Telugu
Intermediate (B1)
English
Upper intermediate (B2)
Timeline
Senior Production Engineer
TVS Motor Company Private limited
07.2019 - Current
Junior Production Engineer
TVS Motor Company Private limited
07.2016 - 07.2019
Batchelor of Technology - Engineering Technology
Birla Institute of Technology
High School Diploma -
Nachimuthu Polytechnic College
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