Sanjay Singh Shekhawat
Mechanical Engineer
Faridabad
Summary
A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output, targeting assignments in Production/Manufacturing with an organization of high repute.
Overview
9
9
years of professional experience
14
14
years of post-secondary education
1
1
Language
Work History
Assist. Manager -Production
Ryonan Electric Pvt Ltd.
07.2023 - Current
- Ensuring 4M for next three days plan of production as per PPC; responsible for Process audits of shop floor activities.
- Devising strategies to formulate the production plan ensuring zero gap between planned and actual by optimizing the available resources, ensuring cost control of the plant.
- Streamlined workflows by identifying bottlenecks in existing systems and proactively addressing these challenges through appropriate solutions implementation.
- Recognizing and rewarding extraordinary performance, giving feedback and developing performance improvement plan for underperforming employees.
- Participate (& Contribute) In Weekly APQP Meeting With Design, Purchase & SCM Regarding New Product Development.
- Supporting in certification & re-certification audit of IATF 16949:2016 & customer audits.
- Reviewing and planning actions for small group activities, QC projects with help of supporting departments, checking the daily production report made by production supervisor and QC reports made by initial and final QC
- Planning and Monitoring of production for all Shift & Ensuring Adequate Manpower Availability in Each Shift.
Senior- Engineer-Production & Production Planning and Control
UKB Electronics Pvt Ltd.
09.2020 - 06.2023
- Planning and Monitoring of production.
- Developed technical documentation for seamless communication of complex engineering concepts among team members and stakeholders.
- Verification of the Execution of the Production.
- Raw materials, finished parts and bought out components should be made available in required quantities and at required time to ensure the correct start and end for each operation resulting in uninterrupted production.
- Wage Cost Reduction through Multilevel Manpower Control.
- Control in the Issuance of Material through store and analysis of the Extra Consuming Material.
- The detailed analysis of available production facilities, equipment down time, maintenance policy procedure and schedules. Concerned with economy of jigs and fixtures, equipment availability. Thus the duties include the analysis of facilities and making their availability with minimum down time because of breakdowns.
- The analysis of alternatives and selection of the best method with due consideration to constraints imposed. Developing specifications for processes is an important aspect of PPC and determination of sequence of Operations.
- Selection of Routing of material in Each Operations and gets every material to transformed to Finished product The duties include: (a) Fixation of path of travel giving due consideration to layout. (b) Breaking down of operations to define each operation in detail. (c) Deciding the set up time and process time for each operation.
- Loading and Scheduling of Man , Machine , material through Capacity Planning and Capacity Enhancement.
- Defining of Machine wise Plan / work centers / Releasing of Jigs and Fixture to control the changeover time with minimum time.
- Monitoring of OLE/OEE of the Production and Analysis with the Production Team to reduce 6 Losses.
- Responsible for Expediting i.e Follow up of Work In Process , Follow up of Material , Follow up of Assembly.
- Identifications of bottlenecks and delays and interruptions because of which the production schedule may be disrupted.
Engineer-Production
Swiss Auto Products Pvt Ltd
03.2017 - 09.2020
- Monitoring overall production activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings; analyzing various processes/applications and recommending process modifications to enhance operational efficiency.
- Conceptualizing production operations and conducting feasibility studies & research and coordinating to determine the viability based on the technical, financial & economic parameters.
- Assisting Manpower planning, resource allocation & control of team members for achieving project completion in a desired time frame.
- Devising strategies to formulate the production plan ensuring zero gap between planned and actual by optimizing the available resources, ensuring cost control of the plant Attending the Customer concern, analysis, counter measures & mistake proofing (Poka-yoke).
- Conducting analysis of the top 3 defects and Taking Preventive action by finding the root causes.
- Developing and maintaining scorecards and other performance trend analysis.
- Conducting Work Distribution, Cycle Time Study for enhancing Productivity of processes.
- Upgrading skill level of manpower by multi skilling in order to come up with absenteeism.
GET-Production
Imperial Auto ltd
06.2015 - 03.2017
- Working in Production and also as a Facilitator of Quality Circle.
- To Achieve a remarkable goal in the field of Quality cum Manufacturing Process to be fully oriented and to be a multifaceted engineer.
- Responsible for Monitoring and Controlling the SQDCME (Safety, Quality, Delivery, Cost, Morale & Environment) by optimum utilization of Resources and identifying the scope for improvements & implementation.
- Responsible for manpower planning, through put time, Line balancing.
- Attending the Customer concern, analysis, counter measures & mistake proofing (Poka-yoke).
- Well conversant on implementation of Continual Improvements process of Kaizen, 6S, Poka-yoke.
- Identification of Bottleneck stages in production and de-bottlenecking the same throughTeams.
Education
B.Tech. (Mechanical) - Mechanical Engineering
Amity University
Jaipur, India 04.2001 - 04.2015
Skills
Process Improvement
Poka-Yoke
Resource Management
Cost Optimization
Project Management
Lean Manufacturing Concepts
Team Management
Wiring Harness
Internal Auditor of IATF 16949:2016
Performance Management
Personal Information
- Location Preference: Delhi, Gurgaon, Manesar, Haridwar, Dehradun
- Date of Birth: 12/18/93
Other Courses
- Tools: MS Office (Word, Excel, PowerPoint)
- Business Management Software: ERP, SAP(HANA;PP Module)
Training
- 4M Activity on Shop Floor
- PPAP
- DWM
- KANBAN
- IATF 16949:2016
- TPM
Timeline
Assist. Manager -Production
Ryonan Electric Pvt Ltd.
07.2023 - Current
Senior- Engineer-Production & Production Planning and Control
UKB Electronics Pvt Ltd.
09.2020 - 06.2023
Engineer-Production
Swiss Auto Products Pvt Ltd
03.2017 - 09.2020
GET-Production
Imperial Auto ltd
06.2015 - 03.2017
B.Tech. (Mechanical) - Mechanical Engineering
Amity University
04.2001 - 04.2015
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