Summary
Overview
Work History
Education
Skills
Accomplishments
Location
Personal Information
Languages
Projects
Certification
Timeline
Generic
SANJAYKUMAR PATEL

SANJAYKUMAR PATEL

Vadodara

Summary

  • Dynamic career of more than 17 years that reflects pioneering experience and year-on-year success in achieving Testing and commissioning of Power electronics product as well as Manufacturing process and Proto type of Electrical equipment like AC drives, MV drives, Soft starters and Power convertors for Railways and metros (Rolling stock equipment.
  • Drive process improvement, process re-engineering, and support the implementation of changed processes to improve the quality, productivity of operational processes and systems.
  • Develop and implement manufacturing processes to maintain proper product functionality as well as cost-efficiency and implement engineering changes and specification requirements.
  • Results-focused supply chain leader with demonstrated success in resolving technical manufacturing problems. Adept at overseeing supplier activities, monitoring compliance and handling issues with external vendors. Well-versed in supervising quality, schedules and inspections. Competent in cross-functional collaboration and complex problem-solving.

Overview

12
12
years of professional experience
1
1
Certification

Work History

Process and Manufacturing Engineer

Alstom Transport India Ltd
Vadodara
01.2023 - Current
  • Developed detailed documentation for all processes including Standard Operating Procedures.
  • Conducted time studies to determine labor costs associated with each product line.
  • Collaborated with other departments such as Quality Control, Procurement, Maintenance and Production Planning to ensure timely delivery of parts and products according to specifications.
  • Reviewed engineering drawings for accuracy prior to releasing them into production environment.
  • Established procedures for preventive maintenance activities on all machinery and equipment used in the production area.
  • Performed root cause analysis on various production issues and developed corrective actions plans.
  • Participated in cross-functional teams responsible for developing innovative solutions that reduced costs or improved quality and delivery performance.
  • Assisted with the design and development of manufacturing systems to ensure quality standards were met.
  • Created new processes for fabrication, assembly, testing, and inspection of products to meet customer requirements.
  • Implemented Lean Manufacturing techniques such as 5S, Kaizen events, Kanban systems, in order to optimize production flow and improve overall efficiency.
  • Identified cost reduction opportunities through improved processes, materials utilization, and waste elimination initiatives.
  • Provided technical support for troubleshooting equipment problems during the manufacturing process.
  • Contributed to product design and prototype development.
  • Tested final products to ensure quality.

Manufacturing Engineer/Industrialization Engineer

Alstom India Ltd
01.2021 - 09.2022
  • Ensure lead manufacturing process improvement audits and closures and continually seeks to drive improvements in process design, layout, and operational performance
  • Use lean manufacturing principles to develop, evaluate and improve manufacturing methods and manage continuous improvement projects
  • Experience in manufacturing process mapping, creating MBOM from EBOM, mapping BOM to process steps, and optimization in current production
  • Engineering documentation and change management throw-out the project execution
  • Analyses product specifications, and clarifies product requirements and manufacturing aspects with accountable R&D, Engineering, and/or Product Management
  • Create and update all process documentation (PFMEA's, process flows, work instructions, time studies, MTM studies, KPI reports, etc.) required for the length of the program
  • Evaluate Project feasibility study, Prototype build, Product testing, and Capex management
  • Apply project management metrics and tools in oversight of engineering and manufacturing projects and program services
  • High proficiency with reporting and publishing weekly, monthly, and quarterly metrics and MIS preparation for project status
  • Manage launch activities, engineering changes, VAVE activities, support quality fast response meetings, and troubleshoot production issues on the line
  • Performed Work Study / Cycle time study to optimize standard time, line balancing, efficiency, and productivity.
  • Managed multiple projects simultaneously while adhering to tight deadlines.
  • Assisted with the design and development of manufacturing systems to ensure quality standards were met.
  • Conducted annual inspection of workplace to assure safe working conditions for employees.

Engineer-Testing and Commissioning

Bombardier Transportation India Pvt. Limited
Vadodara
05.2012 - 01.2021
  • Played Lead IGBT based power converter routine testing (In-house) as per the quality and delivery plan
  • Testing of Auxiliary converter, battery charge and main converter for the railway industries
  • Maintaining Calibration record of all equipment
  • Performed testing to determine functionality or optimization.
  • Managing & maintaining several documents related to ISO, IRIS and safety audit report
  • First Article inspection, Design testing facilities as per specifications
  • Improved the testing facility with automation to minimize risk with high voltage
  • Played a key role in technology transfer process from Europe to India and got outstanding performance for delivery of 2.2MW high power convertor for Indian railways in 2016-17
  • Took part of High-speed EMU convertor type testing at Power lab Sweden
  • Team member of Indian railways Electric locomotive commissioning
  • Took KAIZEN initiatives to streamline / enhance process improvement
  • Received certificate for Advance electrical safety training
  • Provided support during the installation, maintenance, repair, and calibration of equipment.
  • Developed and implemented engineering strategies to improve production efficiency.
  • Analyzed design or requirement information for equipment or systems.
  • Designed engineering experiments.
  • Calibrated scientific or technical equipment.

Senior Service Engineer

Amtech electronics (India) Ltd.
Gandhinagar
- 05.2012
  • Installation & commissioning of all products like AC Drives, Soft starters, Medium voltage drives and Electrical panels at site
  • Provided support all type of electrical and electronics and power electronics panels at site
  • Able to read as well as modify electrical schematic
  • Application case study and measurements
  • Handling of Key customer's technical queries and support from HO with quotation, negotiation and Spares selling
  • Maintain spares at service station and record of customer's failures and coordinate with R&D team
  • Support to production during external inspection or third-party inspection and support to modification
  • Provide emergency support to all customers and overseas offices for all products
  • Provide Technical presentation and training of product at customer's site
  • Team leader to provide technical support to all over India as well as overseas.

Education

Diploma - Electronics And Communications Engineering

AVPTI Rajkot
Rajkot, GJ
05-2005

Skills

  • Commissioning
  • Process engineering
  • Team Coordination
  • CRM and negotiation
  • Change management
  • Proto typing
  • Manufacturing
  • Liaison & Coordination
  • Comprehensive knowledge of MS Office (Word & Excel), Visio
  • Reporting and Documentation
  • Electrical engineering
  • Equipment testing and maintenance
  • Hands on SAP, PDM and 3D Xml
  • Product testing and commissioning
  • Schematic drawing
  • Electrical Logic and control
  • Trouble shooting and diagnostics
  • Power electronics
  • Time study & Process improvement
  • Conflict management and critical thinking
  • Team and Time management
  • Health and safety
  • KAIZEN
  • Motion study
  • Assembly Line Optimization
  • Installations
  • Process Improvement
  • Industrial engineering
  • Manufacturing Processes
  • 5S methodology
  • Risk Assessment
  • Sustainable Product Manufacturing
  • Time management abilities

Accomplishments

  • Awarded for KAIZEN from CII India.

Location

Vadodara (India)

Personal Information

Marital Status: Married

Languages

  • Hindi
  • Gujarati
  • English

Projects

Leading Vande-Bharat T18 project: Prototyping and manufacturing IR 2.2MW power Converter Harness manufacturing process RRTS Propulsion products proto type and successful type test MRVC/DMRC metro customer inspection and Report. Member of Delhi metro project testing/commissioning team, project successfully commissioned in 2012-13. Participated high-speed train testing at Sweden in 2013. Team member of high power traction convertor(6000HP)testing\commissioning at Indian railways. Completed Mumbai EMU project of Medium power Medium voltage convertor testing at Vadodara and participated some type test on mainline in 2014-15. Played a key role in technology transfer process from Europe to India and got outstanding performance for delivery of 2000HP high power convertor for Indian railways in 2016-17. Team member of first train testing of QNGR(Australia) in 2016 at Bombardier Vadodara. Successfully executed" Testing of High power converter "(approx. 500 Nos) and delivered on time. Successfully done product testing/ commissioning of QNGR Metro project of Australia 2016-18. RRTS Metro product prototype manufacturing and testing 2022. Commissioning of 400HP x7 drive at ONGC for high pressure crude oil pump application and Project completed before due date. Commissioning of 175HP drive at M/S ISPAT STEEL Nagpur and BHUSAN STEEL for Crane hoist application (turnkey project). Commissioning of 750HP soft starter with IR compressor at BSL suiting Rajasthan, Jindal denim Ahmedabad. Commissioning of High frequency drive in TATA MOTOR, NRB BEARING, PMT TOOLS and SKF BEARING at Auto mobile Ind. Supported routine test of ENERCON make windmill power converter inhouse/site in India. Executed project on time, 200 KW drive and 200 KW soft starter at MOTHER DAIRY (AMUL) Ahmedabad for ammonia compressor applications. Successfully commissioned 1000HP VFD on sugar crusher at Purna sugar mill. Team Member of Installation/commissioning of Asia's biggest Medium voltage drive in India 11KV, 7.7MW in Fan application at Birla Copper Dahej. Successfully tested 690V 1000KW first AC drive on full load at customer's place with all required modification. Successfully commissioned paper machine at Rainbow paper mill, Kalol. Successfully synchronized denim-dying machine at Arvind mill without PLC.

Certification

  • Blue card / certificates for MTM -UAS from France

Timeline

Process and Manufacturing Engineer

Alstom Transport India Ltd
01.2023 - Current

Manufacturing Engineer/Industrialization Engineer

Alstom India Ltd
01.2021 - 09.2022

Engineer-Testing and Commissioning

Bombardier Transportation India Pvt. Limited
05.2012 - 01.2021

Senior Service Engineer

Amtech electronics (India) Ltd.
- 05.2012

Diploma - Electronics And Communications Engineering

AVPTI Rajkot
SANJAYKUMAR PATEL