Sanjay Singh Rana

Results-oriented Operations Manager with 15 years of extensive experience in leading and optimizing operations within the automotive, SMPS (Switched Mode Power Supply), harness, and electric vehicle (EV) manufacturing industries. Proven track record of driving efficiency, implementing process improvements, and enhancing overall organizational performance. Adept at managing cross-functional teams, fostering collaboration, and ensuring the seamless execution of production processes.

• Successfully Implemented HAI-V for WH Manufacturing on conveyors from RM store to Production line E packaging area which resulted saving of 17k per Month by saving 12 manpower at MSSL S B U 20.
• Recognized & Awarded for REP-Pull & Pre-Kitting Project implementation.
• Manpower optimization with 20% reduction from existing by DSM.
• Saved 2 HC & increase Line Efficiency by 8% through merging two Post Operation processes in Delta.
• Introduced in-house Dual Conveyor Production concept within same space on shop floor for infra utilization and productivity enhancement.

• Participated in Workshop on Process Failure Mode Effect Analysis in Delta Power Solution Rudrapur.
• Successfully completed the application specialist course of study on IPC/WHMA-A-620.
• Participated in one day training Programmed on Legal Safety organized by Safety Master.

• Automation of Material feeding from RM store to Production line, Delta Power Systems limited Uttarakhand, 45 days, to enhance the productivity, reduce manpower involvement, labour cost as well as streamline the material feeding process from RM store to various production lines by introducing Automated Guided Vehicle which helps to tow the material through auto-sensing the defined path from RM store to various production lines with high accuracy without manual intervention.
• Execution for REP-PULL System Projects with Line Balancing & Manpower Cost saving.
• Implementation of Degree of Automation in Conveyor Line to DSM Target line merger & saving of 50K USD Annual.
• MES Implementation in Delta Electronics Rudrapur Plant from Project initiation to Completion.
• Implementation & Execution of Auto Packing Conveyor Line for Packing to reduce manual intervention in Process up to 10%.
• Conveyor Assembly Line Set-up for AL CHASIS Harness, Motherson Sumi System Limited, Haldwani, the project aimed at investment calculation, capacity planning, line set up. Enhanced the productivity of Harness assembly line by key focus on layout improvement to remove NVA's activity and focus on line balancing technique and arranging all machine and sub-assemblies' stations in such a way so that single streamline material flow can be achieved.

I hereby declare that the information given above is true to the best of my knowledge.