Sanjeet Kumar
Dharuhera
Summary
Results-driven Section Engineer QA at Saint Gobain India Pvt. Ltd., adept in laboratory testing and quality analysis. Proven track record in achieving zero major NCs during audits and enhancing process stability through effective use of FMEA and SPC. Strong communicator with expertise in PPAP documentation and defect analysis, fostering a culture of continuous improvement.
Overview
9
9
years of professional experience
Work History
Section Engineer QA
Saint Gobain India Pvt . Ltd .
07.2024 - Current
- Executed laboratory testing protocols (daily, monthly, quarterly, annual), ensuring product quality compliance with IATF 16949, ISO, and customer-specific standards.
- Planned and documented New Product Development (NPD), including APQP deliverables, validation, and risk assessment for successful launches.
- Prepared PPAP documentation during ECN, ECR, and CSR implementation, achieving flawless customer approvals.
- Implemented SPC, MSA, and FMEA to enhance process stability, Cp/Cpk indices, and risk mitigation.
- Scheduled and executed calibration/verification of instruments, gauges, fixtures, poka-yokes, and andon systems to maintain measurement reliability.
- Performed defect analysis and root cause identification using 7 QC tools, FTA, 5 Whys, 8D, and CAPA, reducing rejections and warranty claims.
- Monitored firewall systems and product traceability, ensuring zero-defect deliveries, and improving customer PPM.
- Analyzed customer warranty return parts, providing data-driven reports, and robust corrective actions for customer satisfaction.
- Developed and maintained audit documentation (line, supplier, process, customer, IATF), achieving zero major NCs in external audits.
- Conducted safety patrols and awareness programs, aligning with OSHA standards, and reducing unsafe acts and conditions.
- Organized quality awareness workshops, quizzes, and Kaizen events to build a culture of continuous improvement across teams.
- Implemented Lean tools (5S, Kaizen, Poka-Yoke) to improve workplace efficiency and reduce waste.
- Contributed to sustainability initiatives by driving CO₂ emission reduction projects aligned with ESG objectives.
Junior Engineer
JTEKT INDIA LIMITED
08.2019 - 07.2024
- Layout Inspection s Testing of gears Performances for New Products as well as Existing Models.
- Joint inspection with the customer at the time of New Product and revalidation.
- Very well understood about ITO, TTO, PPVT, HVPT s SOP activities and planning.
- Defect analysis of warranty return s customer return parts.
- Actively working as CFT Member for conducting Customer requirement.
- Preparation of IPC/Firewall documentation s monitoring on daily basis.
- Maintain all controlled documents/records such as work logs, customer feedback, product malfunction repairs and quality reports in a timely and accurate manner.
- Prepare SMIR s PQCT.
- Making master samples for calibration of machines i.e., PTM, Yoke Clearance, RSL, Axial play etc.
- Training attendant about MSA, SPC, PPAP, Why-Why Analysis, HIRA, Problem Solving Tools....
Line Leader
Minda Furukawa Electric
02.2017 - 07.2019
- I was working with FME pvt. ltd. as a line leader in Assy.
- There i was handle all activities as per my DWM.
- DWM board update, shift start and end meeting, defects analysis and finding root cause, fill daily production log book, line balancing, preparation of child parts and maintain WIP.
- Generating quality flashes to disseminate information to all employees.
Intern
- Steering Upper Shaft machining and gauging.
- Bar cutting, Rotary process, Turning, Facing, grinding, Radius s chamfer operations, Serration rolling, drilling and inspection.
- During internship I learned about G- code s M-code for CNC s VMC programming.
Education
Diploma - Mechanical
Kanpur University
01.2016
Class XII - Hindi
Punjab
01.2012
Class X - Hindi
Punjab
01.2010
Skills
- Laboratory testing
- COP Audits
- Quality analysis
- PowerPoint presentation
- PPAP documentation
- MSA study
- Process audit
- PFMEA
- Customer quality
- Supplier quality
- ISO documentation
- Joint inspection
- Manpower Handling
- Data analytics
- Sap
- Homologation
- Supplier audit
- IATF documentation
- Warranty analysis
- Defect analysis
Extracurricular Activities
Sports, Playing Cricket, Badminton, Carom board, Chess, Volleyball Arts, Creative arts, Writing, Music, Painting, Dance, Craft
Hobbies and Interests
- Reading Books
- Community Involvement
- Traveling
Projects
MS Gear Box Assembly, 853 Days, Led the production of MS Gear Box Assembly. Analyzed failure modes and optimized processes using innovative techniques, supported by management. Organized regular meetings to gather valuable input from customers and stakeholders, enhancing understanding of their needs. Conducted Cross-Functional Team (CFT) meetings proactively to promptly address abnormalities in the product, warranty return parts analysis and providing the satisfactory data on timely basis. 5's, Kaizen and last but not the least that is focusing CO2 emission and how to reduce and eliminate the CO2 uses for shaping a healthy world. YED Back lite Windscreen, 3 Months, Implemented design improvements resulting in a 20% reduction in manufacturing defects. Collaborated with cross-functional teams to accelerate project delivery, achieving a 15% ahead-of-schedule completion. Conducted comprehensive market research and analysis, contributing to a significant 25% increase in product demand.
Languages
- Hindi
- English
- Bhojpuri
- Haryanavi
Internship
Sona Koyo Steering System Ltd., Tubeler Technology, 3 Months, Steering Upper Shaft machining and gauging. Bar cutting, Rotary process, Turning, Facing, grinding, Radius s chamfer operations, Serration rolling, drilling and inspection. During internship I learned about G-code s M-code for CNC s VMC programming.
Timeline
Section Engineer QA
Saint Gobain India Pvt . Ltd .
07.2024 - Current
Junior Engineer
JTEKT INDIA LIMITED
08.2019 - 07.2024
Line Leader
Minda Furukawa Electric
02.2017 - 07.2019
Intern
Diploma - Mechanical
Kanpur University
Class XII - Hindi
Punjab
Class X - Hindi
Punjab
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