Sanjeev Kumar
Overview
16
16
years of professional experience
1
1
Certification
Work History
Manager
Varroc Engineering Limited
Pune
12.2021 - Current
- Led Operations Analysis and i.4.0-IoT/Manufacturing digitalization projects, Deployed IoT functionalities for various processes - OEE, OPE, PWA, KAIZEN, Maintenance, FPA, and Product Traceability
- Achieved 15% improvement in Overall Equipment Efficiency (OEE), reduced energy consumption, and implemented cost-saving Project, Value Stream Mapping (VSM), and Lean-Six Sigma projects
- Conducted gap analysis on IoT & SAP OEE data, ensuring accuracy and reliability.
Leader
Alstom Manufacturing India Pvt. Ltd.
11.2019 - 12.2021
- Audit and assessment, workshops for departments- Management, Project Management, Engineering, Sourcing, Industrialization, Shopfloor, Quality, Supply Chain, Warranty, and Fleet Management
- Led Management Review Meetings and implemented L3 & L4 Operation strategies
- Achieved significant cost savings of 2 Cr
- Through Kaizen, 5S+Safety, Standard Work-WI, and (VSM) projects in Warranty & Fleet Management.
Manager
Rockman Industries Ltd. - Hero Group Supplier
08.2018 - 11.2019
- Operational improvement and Quality Management System - overseeing casting processes for alloy wheels
- Achieved a remarkable 15% improvement in Overall Equipment Efficiency (OEE), reduced setup change time through Single-Minute Exchange of Die (SMED), and decreased rejection rates by 10%
- Total Productive Maintenance (TPM) initiatives and developed KPI-Dashboard for performance tracking.
Deputy Manager
Hindalco Industries Ltd. - Navi Mumbai
06.2015 - 07.2018
- Excellence initiatives for the world's largest aluminium rolling and manufacturing company
- Improved mill utilization to 85%, resulting in enhanced fuel efficiency in Remelt and saving Rs
- 1 Cr
- TPM Excellence Award and Consistency
- Conducted waste elimination initiatives - MUDA, MURA, and MURI analysis, driving efficiency through Kaizen methodologies.
Assistant Manager
SKF India Ltd. Pune
01.2014 - 06.2015
- Specialized in Bearings, Seals, Services, and Lubrication management within the Automotive & Electrical Bearing Unit
- 15 % improvement in Overall Equipment Efficiency (OEE)
- Reduced inventory levels through the implementation of KANBAN project
- Realized cost savings through Kaizen Competition, Single-Minute Exchange of Die (SMED), 5S, and Recognition & Reward (R&R) programs
- Deployed TPM policies including Key Measure Indicator (KMI), Key Performance Indicator (KPI), and Key Activity Indicator (KAI)
Assistant Manager
Piaggio Vehicles Pvt. Ltd. - PVPL, Baramati
03.2012 - 01.2014
- Automotive Engine production for light commercial vehicles, focusing on World Class Manufacturing (WCM) and Quality Management Systems (QMS)
- Implemented World Class Manufacturing (WCM) processes, resulting in a significant 15% increase in productivity and a 10% reduction in quality defects
- Ensured 100% audit compliance and conducted IATF 16949 Process Audits, commitment to quality standards
- Led Quality Improvement Projects (QIP) and facilitated Kaizen initiatives to drive continuous improvement in processes.
Senior Engineer
ADITYA BIRLA INSULATOR LTD. - Halol, Gujarat
02.2008 - 03.2012
- Operations in the Machine Shop & Assembly division for India's largest manufacturer of high-performance insulators
- Achieved a Remarkable 20 % increase in productivity by streamlining processes and improving workflow efficiency
- Reduced quality defects by 12 % through the implementation of quality control measures and continuous improvement initiatives
- Quality, Cost, Delivery, Inventory, Productivity, Safety, Morale (KPI-QCDIPSM) indicators, resulting in improved operational efficiency.
Education
Post Graduate Diploma in Business Administration (PGDBA) - Operation Management-WCM
Symbiosis University
06.2015
Bachelor of Technology (B. Tech) - Mechanical Engineering
Biju Patnaik University of Technology
06.2008
10+2 - Science
Bihar Intermediate Education Council
07.2001
10th Grade -
Bihar Secondary Education Council
05.1999
Skills
- Strategic Planning
- Data Analyst-IoT-i40
- Agile Project Management
- Digital Transformation
- Operational Excellence / Supply Chain Mgt
- Problem-Solving
- World-Class Manufacturing
- Lean Six Sigma
- Adaptability
- Initiative
- Confidence
- Continuous Learner
- Positive attitude
- Proactive & Team Building
- Power-BI & Google data analytics certification
- Qlik Sense
- Windows XP
- MS-Office
- Power Point Presentation (PPT)
- Minitab Statistical Software Version - 2110
- Working knowledge of SAP
Certification
- T
- V S
- D Certified Lean Six Sigma Black Belt (CLSSBB) - Certificate No: IN/14267/150070
- Lean Six Sigma Green Belt - Certificate No.: CBEPL/FICCI/2020/0801 (FICCI)
- World Class Manufacturing (WCM)- / TPM Excellence – Assessors / Subject matter expert (SME) from SKF
- Case study presentations in external forums such as CII-TPM, QCFI, NCQC, Indizen...etc
- Certifications for Inhouse training & development at Hindalco Industries Ltd
Accomplishments
- Received Green-Co & 5S Excellence Awards for exemplary performance in maintaining environmental sustainability and workplace organization (Rockman Industries Ltd.)
- Achieved 2nd Runner-up Prize in Indizen 2016, demonstrating outstanding contributions to excellence initiatives (Hindalco Industries Ltd.)
- Recognized with a Certificate of Appreciation for impactful Training & Development efforts and acknowledged as an Exceptional Contributor in the excellence journey at Hindalco
- Awarded Excellence Awards by QCFI and NCQC Pune for contributions to quality and continuous improvement initiatives (SKF India Ltd.)
- Acknowledged with a Shabashi for implementing an Ergonomics System, enhancing workplace safety and efficiency (Piaggio)
Business Excellence
MBNQA, EFQM, WCM – TPM/JIPM, Lean Manufacturing, TQM, Deming award journey, automation strategy / Continuous Improvement, Sustainability and safety initiatives, Balance Scorecard and X-matrix, Corporate strategy focuses on environment, social, and governance, Reducing emissions, increasing energy efficiency, and transitioning to renewable resources, KPI Dashboard, Process Audits, A3 Projects, Six Sigma Projects, Overall Equipment Efficiency (OEE), cost-saving initiatives, problem-solving, Proficient in operations analysis and project management, Smart manufacturing industry and i.4.0-IoT technologies, Managed Greenfield Projects with expertise in site management, Recognized for excellence through awards and certifications, External forums like CII, TPM, NCQC, QCFI, and Indizen, SAP- IoT Integration, Automation Project, Collaborative Improvement & Change Implementation with CFT
Personal Information
- Date of Birth: 02/07/83
- Gender: Male
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
Languages
- English
- Hindi
- Gujarati
- Marathi
Extracurricular Activities
Playing Chess Playing cricket
Hobbies and Interests
- Net Surfing
- Watching Movies
- Listening Music
- Photography
- Travel
- Fitness
- Sports
Disclaimer
I Sanjeev Kumar hereby declare that the information here is true to the best of my knowledge and belief.
Timeline
Manager
Varroc Engineering Limited
12.2021 - Current
Leader
Alstom Manufacturing India Pvt. Ltd.
11.2019 - 12.2021
Manager
Rockman Industries Ltd. - Hero Group Supplier
08.2018 - 11.2019
Deputy Manager
Hindalco Industries Ltd. - Navi Mumbai
06.2015 - 07.2018
Assistant Manager
SKF India Ltd. Pune
01.2014 - 06.2015
Assistant Manager
Piaggio Vehicles Pvt. Ltd. - PVPL, Baramati
03.2012 - 01.2014
Senior Engineer
ADITYA BIRLA INSULATOR LTD. - Halol, Gujarat
02.2008 - 03.2012
Post Graduate Diploma in Business Administration (PGDBA) - Operation Management-WCM
Symbiosis University
Bachelor of Technology (B. Tech) - Mechanical Engineering
Biju Patnaik University of Technology
10+2 - Science
Bihar Intermediate Education Council
10th Grade -
Bihar Secondary Education Council
- T
- V S
- D Certified Lean Six Sigma Black Belt (CLSSBB) - Certificate No: IN/14267/150070
- Lean Six Sigma Green Belt - Certificate No.: CBEPL/FICCI/2020/0801 (FICCI)
- World Class Manufacturing (WCM)- / TPM Excellence – Assessors / Subject matter expert (SME) from SKF
- Case study presentations in external forums such as CII-TPM, QCFI, NCQC, Indizen...etc
- Certifications for Inhouse training & development at Hindalco Industries Ltd
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