Sanjeev Rajput
Head Of Operations
Bengaluru,KA
Summary
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success. Product/Process Exposure - CNC Machine shop, Mold (Press) Shop, Rubber products, Hoses, SPF Assembly Line, Fiber Optics, Harness products, Connectors, Product Testing/Packing, ETO Projects. International Professional Exposure - Japan, Australia, and Malaysia
Overview
17
17
years of professional experience
4
4
years of post-secondary education
1
1
Certification
Work History
Head Operations
Fictiv Technology Solutions Pvt. Ltd.
10.2023 - Current
- Leading High potential team of Engineers to ensure on time execution of custom manufacturing of CNC, Injection molding and 3D modeling products.
- Building cross functional communication across the globe.
- Applying Lean concepts to increase transaction margin by 20%.
Sr. Manager Operations
TE Connectivity BANGALORE
02.2022 - 10.2023
- Being Plant head, heading team of 250+ people for machining, assembly, and testing of several type of connectors and fiber optics
- Managed large-scale projects and introduced new systems, tools, and processes to achieve challenging objectives
- Leading conversation between S&OP, Engineering, and operations to meet daily business target by keeping customer's interest on priority
- Initiated Automation of Mfg process to reduce headcount by 60%
- Boosted team member productivity by enhancing performance monitoring and instituting motivational approaches
- Did automation of 65% manual process to reduce operational cost by 30%.
Operations Manager
WEIR Minerals India Pvt. Ltd
09.2014 - 02.2022
- Introduced new methods, practices, and systems to reduce turnaround time
- Being Manufacturing head of slurry pumps and valves division, defined and monitored Operational KPI's, goals and objectives for Manufacturing Department
- Prepared and monitored yearly/quarterly/monthly sales output plan (EBITA) wrt operations and Inventory control
- Demonstrated excellence in handling Manufacturing and production planning & control in Lean environment
- Built dynamic teams of over 200 people across operational areas spanning manufacturing, system implementation, and project execution
- Expertise in improving existing lines of manufacturing process/chemical process with concept of industry 4.0
- Digitalization of Gemba (Machine shop, Press shop, Assembly shop) with IT/OT integration
- Headed several activities in plant like SHE, IMS, Kaizen, development projects by maintaining ISO and OHSAS standards.
Assistant Manufacturing Manager
Exide Ind. Ltd.
08.2008 - 09.2014
- Worked as section head while leading team of over 100 people
- Reviewed processing schedules and production orders concerning inventory requirements, staffing requirements, work procedures and duty assignments, considering budgetary limitations and time constraints
- Managed various audits (5S, TPM, OHSAS, SHE, WIP etc.) and customer visits
- Applied lean principles to improve workflow and quality and reduce waste
- Minimized performance bottlenecks to achieve high productivity with minimum consumption of material and maximum utilization of man and machines (SPC) in IR (Union) environment
- Conducted performance reviews each quarter, offering praise and recommendations for improvement.
Officer Manufacturing
PM Electro-Auto Pvt. Ltd.
09.2007 - 08.2008
- Managed development of various projects and ensured that management objectives were maintained
- Planned, executed strategies, and provide inputs for new product development by following PFMEA, PPAP
- Designed jigs, fixtures and prototype and lead NPDI process to ensure on time delivery of a quality product.
Education
Bachelor of Engineering - Mechanical Engineering
RGTU
Bhopal 05.2003 - 05.2007
Skills
Safety Health and Environment
Accomplishments
- Implemented online production monitoring (speed, depth of cut and run time) SCADA at machine shop (Weir Minerals)
- Improved productivity by 67% at Press Shop by addressing 7 types of waste and integration of IT/OT (Weir Minerals)
- Implemented 3 days production kitting system, which resulted in improved OTD from 88% to 95% and cost saving through reduction of overtime allowance by 96% (Weir Minerals)
- Implementation of Lean thought process which resulted in reduction of COPQ by 35% (TE Connectivity)
- Dexterously transitioned quality monitoring system (SPC) to ensure 100% quality product all time (Exide Ind. Ltd.)
- Development of online curing oven monitoring (Temp., Humidity) system- SCADA (Exide Ind. Ltd.)
Certification
CPIM from Apics
Timeline
Head Operations
Fictiv Technology Solutions Pvt. Ltd.
10.2023 - Current
Sr. Manager Operations
TE Connectivity BANGALORE
02.2022 - 10.2023
CPIM from Apics
08-2017
Operations Manager
WEIR Minerals India Pvt. Ltd
09.2014 - 02.2022
Assistant Manufacturing Manager
Exide Ind. Ltd.
08.2008 - 09.2014
Officer Manufacturing
PM Electro-Auto Pvt. Ltd.
09.2007 - 08.2008
Bachelor of Engineering - Mechanical Engineering
RGTU
05.2003 - 05.2007
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