SANJIB KUMAR GIRI
Jaleswar
Summary
QA/QC MECHANICAL Lead
Career Objective:
I am a highly motivated Mechanical engineer with 20 years of experience in
Quality Assurance / Quality Control inspections on oil & gas, petrochemical
construction projects, and steel & power projects. Additionally, I also have 6 years
of experience in the mechanical maintenance department. My goal is to deliver
results-oriented work while supervising and ensuring quality work in the areas of
mechanical steel structures, piping, welding, pipelines, storage tanks, process
equipment, paintings, and destructive and non-destructive tests.
Overview
33
33
years of professional experience
Work History
QA / QC Manager
M/s Netpro Engineering Pvt. Ltd
01.2022 - Current
- I QA / QC activities
- MY WORKING EXPERIENCE IN QA/QC AND WELDING ACTIVITIES ARE
- THE FOLLOWINGS:
- Review isometric drawings, P&ID, GA drawings of equipments , piping and structural fabrication and erection arrangement drawing
- Inspect incoming materials with test certificates, PO to ensure that heat no., lot no and batch no
- Of pipes, pipe fittings , consumables and structural materials are as specified
- Prepare quality assurance and quality control documents and submit them to the client for review and approval
- During project execution, communicate internally with Construction Supervisor
- Coordinator, Engineers, and Managers to provide advice on QA/QC issues
- Manage all Quality Assurance & Control (QA/QC) functions in the workplace and supervise a team of Senior QC Engineers, QC Engineers, Welding Inspectors, and
- QC Inspectors for day-to-day QA/QC functions
- Tracking non-conformances and defects, and ensuring they are closed out in a timely manner
- Review and approve hydro testing activities, as well as witness and endorse final
- QA/QC test packs
- Ensure appropriate corrective and preventive actions are taken for all non- conformance reports, both internal and external to the company
- Monitor follow-up on corrective and preventive action reports
- Ensure that all Contract Documents, Drawings, Specifications, Client and Industry
- Standards, all Work Procedures, and Work Instructions, GA drawing, pipe class / Line class and P&ID , LDT are up-to-date with the latest revision
- II
- Welding activities: Establishing Welding Procedure Specification (WPS) and Procedure Qualification
- Record (PQR) that complies with ASME sec IX and this is applicable for several purposes for construction of process piping , power piping, Construction of pressure vessels , other static equipments, welding of API storage tanks also welding of steel structure.Conduct a welder performance qualification test according to ASME Sec
- IX
- Obtain approval of the test certificate and Welder ID Card from the client or third-party
- Inspection team
- Possess sound technical knowledge and extensive experience in welding processes
- Including SMAW, SAW, GTAW, GMAW, and FCAWStore and handle welding consumables and maintain baking oven register for low
- Hydrogen electrodes
- Conduct destructive tests for WPS/PQR qualification
- Conduct NDT for groove weld
- Joints and fillet joints
- Details to Check before the Welding, during welding and after welding
- Knowledge of welding test coupon procedure
- Root cause analysis of failure of welding
- Safety and precautions of welding
- Knowledge of different types of welding symbols and nomenclature of fillet weld for steel
- Structure fabrication.Identify the different types of welding defects and caused by many factors and knowledge of defects and discontinuity
- Perform consumable inspection, Using of inspection gauges, instruments and tools
- Check welding equipment and accessories
- Witness procedure qualification test, witness welder qualification test, perform visual inspection, review or witness NDT, witness mechanical test, monitor heat treatment process, interpret and assure compliance to code, standard or specification, witness weld repair, and prepare and compile inspection records
- Expert in welding, fabrication, erection , commissioning
- Inspection and testing of various items."
- I
- Steel Structures Fabrication and Erection Activities
- This activity involves constructing of heavy steel structures, such as universal beams, universal columns, built-up sections of beams and columns, fabrication and assembly of hollow sections, tubular structures, bracings, construction of pipe rack structures, steel bridge construction for piping (due to road crossing), ladders, handrails, as well as the fabrication, erection, and inspection of steel silos, hoppers, and steel ashbins
- The fabrication and erection of steel chimneys, duct fabrication activity, and inspection are also included
- Additionally, it involves the fabrication and erection of convey structures and different piping supports
- Witnessing bolt torquing and tightening of steel structures is also a part of this activity
- Verifying the splice joints of UB, UC, ISMB, ISMC, etc., as per splicing details
- The selection of NDT and NDT percentages of groove and fillet joints should be as per specification and drawing
- Refer the erection tolerances for steel structures as per IS 12843
- A 100% weld visual inspection and acceptance criteria as per AWS D1.1
- Checking of painting activity is also essential, and erection is not permitted without painted structural items and unpainted fabricated steel structures as specifications
- Standard of materials handled – IS 2062 , BSEN 1025 and ASTM
- WPS / PQR -ASME sec IX / AWS D1.1
- WPQ – ASME sec IX / AWS D1.1 as per company specification
- NDT – ASME sec V / AWS D1.1
- Ndt acceptance criteria – AWS D1,1 clause no 6.2 , 6.3, 6.4
- Visual inspection acceptance as per AWS D1.1 clause no 6.1
- Welding symbol – AWS A2.4
- All inspection activities are performed as per approved ITP and referred the specification, fabrication drawing and code
- II
- The activity of piping fabrication and erection involves working with different grades of materials to provide various services
- Different type of pipes and components ,its specification, grades, and components have been thoroughly checked to ensure that they meet the required mechanical properties, metallurgical properties ,mechanical testing,MOC, heat number, material code
- This verification process was carried out as per ITP and by comparing the details with MTC, PO, and client piping specifications, and ASME sec II part A & B
- Additionally, during the fabrication and erection of pipes, various activities are performed
- Review the latest revision of P&ID, ISO drawings, pipe shop fabrication drawings, and GA drawings
- Establish WPS and PQR as per ASME sec IX and WPQT as per ASME sec IX Witness of destructive test for WPS and PQR Review of approved ITP, specification, procedures, fabrication drawing , GA drawing , P & ID
- The correct WPS (Welding Procedure Specification) used by contractors or not to be verified .Actual WPS available in pipe class
- Pre heating, Post heating and PWHT as per WPS , referring code
- ASME 31.3 /B31.1 table no 330.1.1and 331.1.1 100% Hardness checking of weld joint, parent metal and HAZ after welding completed for sour service and and LAS
- Checking shop drawing during spool fabrication and PMI activity for SS and LAS steel and non ferrous metals
- Checking pipe flange joint alignments and tightening by using torquing.” and alignment tolerance as per ASME B31.3 or ASME PCC-1
- Performed the mechanical clearance for hydro test and pneumatic test
- Performed RF pad test for branch connections as per specification
- Conducted toolbox talk attended weekly and monthly quality meetings with contractor and our engineers and reported daily quality progress reports to higher authority
- Managed QA/QC documentation, conducted internal audit, feedback register, rework register, inspection reports, NDT reports and conducted box up of piping "Finally, carry out the box-up process for the piping and witness.
Sr. construction quality mechanical engineer
PTC
04.2014 - 04.2019
- Various tasks related to quality control and surveillance auditing for contractor who are working on a project involving equipments, process piping ,and structural fabrication and erection
- Here's a clearer and more polished version of the text: Review various job procedures and ITP to ensure quality control surveillance auditing for contractors
- Review isometric drawings, P&ID, GA drawings of equipments piping and structural fabrication fabrication drawing, and erection drawings, Inspect incoming materials with test certificates, PO to ensure that heat no., lot no., and batch no
- Of pipes, pipe fittings, consumables ,and structural materials are as specified
- Establish WPS and PQR as per ASME SEC IX and conduct welder performance qualification test as per ASME Sec
- IX and approve the certificate and Welder ID card
- Check storage of consumables and other items, ensuring proper preservation methods in the store related to welding
- Bake low hydrogen electrodes and review the register
- Ensure 3LPE coated pipes , painted pipes and spools, fabricated stell structures, structural items, piping components, and painting materials are stored properly at site as per specification
- Conduct fit-up inspection of piping and heavy structuresas per drawings
- Ensure surveillance and checking before, during, and after welding .Prepare the training schedule for contractor personnel and
- Validate QC personnel of the contractor
- Make and circulate surveillance reports of contractors
- Review and verify the calibration certificates of different instruments
- Monitor various welding processes like SMAW, GTAW, SAW
- FCAW, MIG, etc
- Identify materials with the help of P.M.I
- M/c for SS, LAS, nickel base alloys, and duplex stainless steel
- Review welding parameters as per WPS
- Conduct visual inspection of fabricated spools, pipe joints, pipe support joint, and structures
- Follow up SER with the engineering department
- Monitor preheat, post-heating, PWHT, review PWHT chart, and check hardness activity
- Follow up with the contractor's internal audit , NCR, CAR and site observations closing
- Interpret RT film, witness UT, DPT & MPT, and review NDT reports
- Review test pack documents and responsible for Mechanical
- Clearance for loop file as per isometric drawing and witness of the hydro test, pneumatic test
- And RF pad test
- Review the final punch list
- Witness the final box-up of piping
- Work on feedback and rework systems and report to management related to the job
- Performed QA/QC activities for a shutdown at DTA Plant
- Familiar with various national & international codes like IS, ASTM, AWS
- ASME & API, etc
- QA/QC documentation: Quality toolbox talk, welder performance
- Qualification records, WPS/PQR, Conduct internal audit, surveillance reports, inspection reports, NDT reports, etc
- Follow up final reconciliation of materials checking for the contractor during material return
- Fabrication , Erection and Inspection of API 650 storageTanks:
- During the fabrication, erection, and inspection of above-ground storage tanks, all activities were performed according to ITP.farication drg.,GA drwing
- Additionally, all processes equipment, such as reactors, columns, towers, pressure vessels ,and drums are performed in accordance with ITP, fabrication drg., details drg
- Specification , technical data ( process and mechanical data ) , contract documents and BPVC construction code ASME sec VIII div –1 Conducted stage inspections on storage tanks according to approved ITP, specifications, and standards to ensure proper storage, handling, and preservation
- All fabrication work involving material identification, marking, cutting, rolling and welding shall be carried out in accordance with approved fabrication drg
- And details drawing, API650, technical Specification
- Review of approved ITP, technical specification, approved all working procedures, GA drawing ,fabrication drawing , WPS , PQR, welder qualification certificates, all calibration certificates and MTC with Po for fabrication items
- Checking the plate marking and cutting as per drawing and before cutting , mark no, heat no transfer by hard punching
- Rolling profile shall be checked by D/4 template and Rolling radius / bend plate curvature radius should match with drawing
- Inspect plate surface and free from cracks and any other defects after rolling
- Fit-up inspection carried out of bottom plates lap joints, bottom annular plates groove joints, vertical joints, and horizontal joints of tank shell .Inspected tank circularity, verticality, and peaking, as well as banding checks on each shell course, according to API standards
- Performed nozzle Fit up inspection and installation of RF pad as per drawing
- Carried out a 100% weld visual inspection on all circumferential seam joints and vertical seam joints, bottom plates' lap joints, and butt weld joints around the periphery of manholes and nozzles, as per API 650
- Carried out visual inspection of all seams of roof ( fixed and floating roof ) Witnessed vacuum box testing for bottom plates lap joints, oil penetration testing, and RF pad pneumatic testing, DP testing and MPT test
- Selection of radiographs as per API650 guide line ensuring proper numbers and locations
- Performed final inspections, punch list inspections, mechanical clearance for hydro tests, witness of hydro test
- Box-up of tanks
- Carried out flange joint between pipe and tank nozzles, checking alignment and bolt torquing and tightening, and prepared final QA/QC documentation for the tanks
- DIMENSIONAL TOLERANCES : Plumbness , roundness , verticality and local deviation and also shell man hole and attached nozzles as per API
- Fabrication , Erection and Inspection & testing of Static Equipments:
- Describing the various activities related to of industrial equipment such as reactors, columns, pressure vessels, boiler drums ,compressor suction drums, knock out drums etc
- The process starts from the receipt incoming materials and culminates in the final packaging as per the approved Inspection and test Plan (ITP), technical specifications, general arrangement (GA), fabrication drawings, ASME Section VIII division-1 code, and vendor contract documents
- Responsibilites:Activities for approval before starting the fabrication : Approval of ITP, GA drawing and detail drawing, all NDT procedures, PWHT procedure, hydro test procedure, pneumatic test procedure, RF paid test procedure, PMI procedure
- Production Test Coupon Procedure, Hardness Test Procedure, surface Preparation &
- Painting Procedure
- Approval of WPS and PQR, qualification of WPQT as per WPS and NDE personal qualification records.Identification and inspection of row materials – Plates
- Flanges, pipes, fittings ,fasteners and gaskets ,welding Consumables and verified for dimension visual inspection, mechanical property , metallurgical property and MOC matched with PO , MTC , ASME sec II and drgs
- And painting materials and DPT materials verified with batch certificates with PO.Checking the dimensions, profile and thickness at random sport of formed dished ends as per drg .carried out PT on knuckle portion inside and outside and performed PWHT( if applicable) Performed Fit up inspection of neck to flange joints, weld visual inspection and
- PT carried out as per ITP
- Checking attachment of nozzles to dished ends and checking the orientation, elevation, projection as per drg
- And joint inside misalignment, bevel angle, edge surface.Performed the pneumatic test of RF pad as per specification / code
- Of RT taken for stub in joint and allow for PWHT if applicable and again carried out RT
- Finally visual inspection and diameter, length of dished and orientation of nozzles
- All activity performed for fabrication of shell and assembled with nozzles and man hole and assembled with both dish end.100% RT for LS and CS joints Fabrication of internal and external attachment to shell and dish end ( lifting lug ,trunion lug, tailing lug,)Verified the pre heating , PWHT as applicable ( Furnace method ) as ASME sec
- VIII div – 1.Fabrication of supports and attached to vessel.Testing of, 11.Mechanical clearance for hydro test and performed hydro test
- Witness of draining and drying the vessel.Performed all activities of Paint applications as per ITP and painting specification
- Name Plate , Stamping on vessel & Rub-of as per standard
- Mandatory and commissioning spares – final visual inspection and dimensions verified in according to fabrication drawing spare list.Final review of all documents required as per ITP and issue of IRN as per approved ITP, drawings, procedure
- DIMENSIONAL TOLERANCES : Plumbness , roundness , verticality of shell , Over crown , under crown of dished end, nozzle deviation in any direction, bolt holes deviation in any direction, deviation for projection of nozzles .
construction quality mechanical engineer
M/sRelianceEngineeringAssociatesPvt.Ltd
04.2010 - 03.2014
- Review the isometric drawing, pipe fabrication drawing, GA drawing, P & ID and pipe class , pipe specification and ITP for pipe fabrication and above ground piping work , ITP for u / g piping fabrication and lowering work
- Also review structure fabrication drawing at the structural fabrication shop and erection arrangement drawing at site
- Select and requisition materials for use in construction as per the specified drawing and verify materials matching with MTC, PO and client specification and ASME sec II.Review and approve various job procedures and ITP referring to project specifications and standards
- According to materials in drawing used for fabrication ,establish WPS and PQR and conduct welder performance qualification test as per ASME sex-ix
- Supervised a contractor's welding work by monitoring their performance, welding process, material handling, and inspection results and made sure that qualified welding procedures and welders were assigned properly
- Conducted traceability on transferring pipe cut piece / plate cut materials and identified materials with the help of PMI M/c.Audited contractors for quality control surveillance, conducted weekly meetings with contractors to facilitate stronger communication and the ability to resolve critical issues
- Reviewed RT film, witnessed UT and DPT, conducted 100% weld visual inspection as per ITP, and ensured quality assurance by doing surveillance inspection for all quality activities.Inspected firewater line pipe construction, NDE clearance, physical verification of loop, verified line history sheet ,lot clearance, punch points clearance before the hydro test.Inspected underground pipes, including weld visual, % of NDT selected as per line class and wrapping and coating, and holiday test also performed
- Responsible for loop/system clearance for process piping by physical verification of the line and witnessed hydro test, pneumatic test, RF pad test, service test, and final box-up of piping
- Also inspected fabrication of steel silos, hoppers, and steel ashbin
- Inspected incoming materials with MTC, fit-up inspection for circumferential and vertical joints, dimensional checking, diameter, roundness, and verticality checking as per specification
- Maintained QA/QC documentation, such as quality toolbox talk, welder performance records, WPS/PQR, internal audit reports, surveillance reports, inspection reports, NDT reports.
Sr. Inspection Engineer
Jamnagar
10.2006 - 10.2009
- ACTIVITY DESCRIPTION OF STEEL STRUCTURES
- FABRICATION AT SFS.”At SFS, the fabrication of steel structures involve verifying the incoming raw materials grade, material code, heat number, dimensions and physical condition and MOC.Reviews various job procedures, specifications, ITP and fabrication drawings.Witness welder qualification test as per AWS D1.1/ASME Sec IX and review the welder performance records.Proper handling and baking of low hydrogen electrodes and reviewing the baking oven register.Ultrasonic testing on plates of different thicknesses and inspection laminations on plates
- Checking fit-up inspection as per drawing before allowing welding
- Surveillance and checking before, during, and after welding as per specification , ITP and codes
- Monitoring preheat temperature as per WPS
- Performing 100% weld visual inspection as per AWSD1.1 Witnessing and % of NDT as per specification for weld joints as per specification
- Witnessing weld repair and compiling inspection records.Surface profile inspection after sandblasting and painting application activity checked as per specification, and DFT inspection
- Verifying and witnessing the final release note
- Activity of A / G and U / G piping fabrication, erection, inspection and testing :list of tasks that need to be performed for Quality assurance and quality control purposes in welding and piping
- Pipe Fit-up inspection as per drawing and allowing for welding of different services of pipe
- Selection of WPS for welding of different materials for fabrication
- Welder performance qualification test and certification as per asme sec
- IX
- Checking for the right welding consumables during welding
- Checking proper baking of low hydrogen electrodes and reviewing register
- Witnessing for preheating and post-heating, post-weld heat treatment
- Material identification with the help of PMI analyzer M/c
- Interpretation of Radiography films
- UT machine and MPT yoke machine calibration according to ASME sec V
- Witnessing of Ultrasonic test, MPT and DTP
- Responsible for loop file/ MC clearance of piping.Witnessing of Hydro test and Pneumatic test.Witnessing coating and paint activity and finally inspect holiday test of wrapping coating of underground pipe after the pressure test.Witnessing of torque tightening of flange joints of piping
- Familiar with various national and international codes like IS
- ASTM, AWS, ASME & API, etc
- QA/QC documentation: Quality toolbox talk, welder performance
- Records ,WPS/PQR, internal audit reports, surveillance reports, NDT reports, rework register , all inspection reports etc.
Engineer QA / QC
Reliance Engineering Associates Pvt. Ltd
10.2005 - 08.2006
- On deputation from M/s Fair tech marketing services Pvt
- QMD)
- Project: VMP shut down project, Inspection of incoming material and welding consumables
- Reading of Isometric drawing of piping
- Verify material identification by PMI M / c for ss, Las and exotic materials Check pipe Fit-up inspection as per drawing and joint design as per WPS Check the correctness of WPS selection for different grades of materials
- Conduct welder qualification test as per sec IX
- Checking before and during welding and after welding
- Checking for preheating, post-heating & PWHT activity
- Witness of NDT
- Review of test pack documents
- Witness of pressure test.
Engineer QA/QC
M/s Reliance Engineering Associates Pvt. Ltd
Moradabad
05.2004 - 09.2005
- Deputation from Fair Tech marketing services pvt
- Reliance retail outlets & Infocom, Responsibilities
- Inspection of incoming material and welding consumables
- Reading of Isometric drawing of piping
- Verify material identification by PMI M / c for SS, LAS and exotic materials
- Check pipe Fit-up inspection as per drawing and joint design as per WPS
- Check the correctness of WPS selection for different grades Of materials
- Conduct welder qualification test as per sec IX
- Checking before and during welding and after welding
- Checking for preheating , post-heating & PWHT activity as per WPS
- Witness of NDT
- Review of test pack documents .Witness of pressure test.
QA/QC Mechanical Engineer
M/s PLUS TECH ENGINEERING Pvt.ltd
Jamnagar
09.2002 - 03.2004
- Minor Project Cell RPL , DTA plant
QA / QC Mechanical supervisor
M/s Mamta Construction Pvt. Ltd
06.2000 - 07.2002
- Project: Minor Project Cell RPL
Mechanical Supervisor
M/s NICCO Industries Ltd
Baripada
02.1991 - 11.1997
Sr. Manager
M/s Reliance Industries Ltd
Jamnagar
- Project: Petrochemical project (J3 Project Jamnagar
Sr. Surveyor Mechanical
M/s BUREAU VERITAS INDIA (P)LTD
- JSPL,TATA steel project & BALCO project
Education
Diploma - Mechanical Engineering
the State Council of Technical Education and Training
Passed Post Diploma - Welding Technology
State Council of
Technical Education
High School Certificate ( HSC ) -
Skills
- API 650 & 620, API 651, 652, 653, API 510 , API 570, API 594, API 598 ,599
- 600,API 602 , API 603 ,API 608 & API 609 , IS 7215, IS1852, IS 800, IS12843
- IS3757, IS 2062, IS3589, ASME B1821, and ASME B1822
- Furthermore, I am well-versed in the inspection of various ASTM / ASME standard
- Pipes , wrought fittings, forged fittings and cast materials like CS, LTCS, LAS, SS
- NACE Mr0175, Duplex Stainless Steel, Super duplex stainless steel, Monel, Inconel
- And Hastalloy
- Interpretation of various drawings such as Equipment General Arrangement
- Drawings, P&ID, Isometric Drawings, and Piping plans is required
- Review of Welding &Non-Destructive Testing Procedures for thein-house
- Projects
- Having Computer Skills especially in the use of Micro Soft Office Tools such a
- Excel, Word & PowerPoint, etc
- I have worked as a third-party inspector in mechanical construction
- Nationality: Indian
- Languages Known:
- Odia, Hindi & English
- Marital Status: Married
- Sanjib Kumar Giri
- Place: Jaleswar, ODISHA
Timeline
QA / QC Manager
M/s Netpro Engineering Pvt. Ltd
01.2022 - Current
Sr. construction quality mechanical engineer
PTC
04.2014 - 04.2019
construction quality mechanical engineer
M/sRelianceEngineeringAssociatesPvt.Ltd
04.2010 - 03.2014
Sr. Inspection Engineer
Jamnagar
10.2006 - 10.2009
Engineer QA / QC
Reliance Engineering Associates Pvt. Ltd
10.2005 - 08.2006
Engineer QA/QC
M/s Reliance Engineering Associates Pvt. Ltd
05.2004 - 09.2005
QA/QC Mechanical Engineer
M/s PLUS TECH ENGINEERING Pvt.ltd
09.2002 - 03.2004
QA / QC Mechanical supervisor
M/s Mamta Construction Pvt. Ltd
06.2000 - 07.2002
Mechanical Supervisor
M/s NICCO Industries Ltd
02.1991 - 11.1997
Sr. Manager
M/s Reliance Industries Ltd
Sr. Surveyor Mechanical
M/s BUREAU VERITAS INDIA (P)LTD
Diploma - Mechanical Engineering
the State Council of Technical Education and Training
Passed Post Diploma - Welding Technology
State Council of
Technical Education
High School Certificate ( HSC ) -
Similar Profiles
Robert HoltRobert Holt
Technician at NetPro Technolgy-Pageland, SCTechnician at NetPro Technolgy-Pageland, SC
Randhir Kumar PrasadRandhir Kumar Prasad
Stacker at Engineering and Allied Services Pvt. Ltd, Lift & Shift India Pvt. Ltd, Roadwings International Pvt. Ltd, Western Carriers India Pvt. Ltd, Tractor India Pvt. Ltd, Transworld Terminal Pvt. LtdStacker at Engineering and Allied Services Pvt. Ltd, Lift & Shift India Pvt. Ltd, Roadwings International Pvt. Ltd, Western Carriers India Pvt. Ltd, Tractor India Pvt. Ltd, Transworld Terminal Pvt. Ltd
Suresh Daniel DevarajSuresh Daniel Devaraj
Manager HR at E STAR Engineers Pvt. Ltd. & Mechci Cadd Engineering Pvt. Ltd.Manager HR at E STAR Engineers Pvt. Ltd. & Mechci Cadd Engineering Pvt. Ltd.
Shrutirekha KarShrutirekha Kar
TRAINEE RESEARCH ASSOCIATE at Hetero Bio PharmaTRAINEE RESEARCH ASSOCIATE at Hetero Bio Pharma
Edson Fabiano Da SilvaEdson Fabiano Da Silva
PD Manager /Commercialization/Production/QA/QC Manager at Golden Wolfe FootwearPD Manager /Commercialization/Production/QA/QC Manager at Golden Wolfe Footwear