Creo
Sanjiv Kumar
Sr. Engineer Design
Hyderabad,TG
Summary
Experienced professional in Engineering, New Product Development, and Value Analysis & Value Engineering, seeking challenging opportunities with a growth-oriented organization. With over 13 years of expertise in the Plastic, Mould, and Home Appliance Industry, skilled in Product Design and Development, Quality leadership, Cost optimization, Teardown, and Benchmarking. Proficient in resolving Plastic molding issues like Sink marks and Warpage, along with expertise in Plastic Mold Design & Detailing and Core cavity extraction. Strong analytical thinking and confident approach to designing Plastic Products, Molds, and selecting materials.
Overview
15
15
years of professional experience
12
12
years of post-secondary education
1
1
Certification
2
2
Languages
Work History
Sr. Lead Design Engineer
Shrishti Electromech Pvt Ltd
Hyderabad, Telangana, India, Telangana
09.2020 - Current
- To design the Ventilation fan, Portable fan and Ceiling fan typically plastic parts.
- Responsible for designing a product aesthetically
- Create RPT, check fitment, drawing release and drawing verification
- Communicate with vendors for design and tooling related problems
- Testing for air delivery and prepare report
- Create MOC of individual project
- Artwork & Packing Box Design
- Designing of motor
- Projects Handled: T/P/W 16” & 18” Fans, Exhaust (10”)
- Execution: Executed 10” Exhaust fan project
- Developed Table, Pedestal & Wall fan project successfully
- Developed Hybrid design of MOTOR COVER that fits with different design of TPW gear box.
Sr. Design Engineer
Tibrewala Electromech Pvt Ltd
01.2019 - 07.2020
- Design of Ventilation fan, table fan and sealing fan typically plastic parts.
- Responsible for Reverse engineering, Prototype building, concept design creation, benchmarking and brainstorming activities
- To provide aesthetic appearance.
- Leading team for drawing deliveries and provide training about the product, Creo and mold
- Communicate with project leaders regarding job progress and identify potential issues
- Gathering information about the product and develop new aesthetic design w.r.t to marketing, competitors and issues related to existing product
- Interaction with suppliers, mold makers for soft tools, quotation and trails
- Develop bills of material as necessary
- Reporting to manager and provide mold status report and to ensure quality products by visiting factory
- Preparing First article report
- Approving, validating design and testing of air delivery, checking fitment of the component in assembly
- Projects Handled: EXHAUST (6”, 8” & 10”) & TABLE FAN
- Execution: Executed 6”, 8” and 10” Exhaust fan project
- Designed new Canopy for Ceiling fan, resulted in less weight and less cost
- Design integration of new motor covers with reduced cost and weight (VAVE)
Senior Design Engineer
Tech Mahindra
01.2011 - 07.2018
- Product Design and Development Engineer (2016 to 2018)
- Domain: Appliances Design and Development
- Customer: GE Appliances Ltd.
- Design of Feature and Appearance parts typically plastic parts such as storage bin and basket.
- Team Lead for coordinating work, driving quality and work deliverables for refrigeration sub-systems.
- Plans, schedules and provides training and mentoring for the team as may be requested or required.
- Responsible for ensuring Design for Manufacturing and Assembly considerations are incorporated.
- Handling the Teardown assignment for the parts & implementing feasible ideas for benchmarking the product.
- Generation of ideas for cost reduction with competitors benchmarking to give value addition for the product design.
- Creating/Updating FMEA for Parts being designed, developing testing plans.
- Developing Proto parts and conducting builds to validate fitment.
- Creating design documentation for soft tool/Production development/Drawings/BOMs.
- Supporting manufacturing during builds and root causing issues.
- Conducting validation testing to ensure design meets performance criteria.
- Interaction with cross functional team – Manufacturing and Quality.
- To support development of Manufacturing plans and Qualification plans.
- First piece inspection validation and approvals.
- Ensuring adherence to Project schedules and cost targets.
- Key Projects Handled: Project Title: MISSION 1 BOTTOM MOUNT FREEZER PROGRAM Overview: Lead project with different concept designs, check assembly in TDD for different concepts to ensure proper fitment.
- Project Title: FREEZER UPPER BASKET Overview: Responsible for Concept Design, Standardize parts with base model, simplification & improvement on base model.
- Project: ROTATING DOOR BIN (Door in Door program) As a design engineer, started working on to build various concepts to find out the design criteria and design feasibility as per IDO.
- Project: PLASTIC GLIDES OVER METAL SLIDERS This project (VAVE) details about changing material, supplier and design of the product feature.
Asst. Cad/Mold Designer
L.B. Tek Plast Ltd
02.2010 - 12.2010
- Creating design and for plastic parts
- Prepare a mold layout and all plan views as required
- Provides the detail drawing to tool maker
- Responsible for detail assembly drawing.
- Core cavity and electrode extraction.
- Conveys all the tooling issues and information to tool maker
- Visit processing plant to ensure part quality as per customer requirement
- Part inspection in term of quality and drawing
Education
B.Tech - Mechanical
06.2012 - 07.2017
PD-PMT -
09.2004 - 07.2008
GPA: 78%
Intermediate -
01.2002 - 01.2004
GPA: 56%
Matriculation -
01.2001 - 01.2002
GPA: 71%
Skills
NPD
Plastics
Mold Design
DFM/DFA
Geometric dimensioning and tolerancing
Manufacturing processes
Strong analytical skills
Design validation testing
Prototyping and fabrication
Failure mode analysis
Continuous improvement mindset
Cost reduction strategies
Product development
New Products Developed
- Height adjustable Door bin, E disclosure-81053168; patent filing (not approved)
- A unit for keeping coke, cane and bottles for longer period, Developed a mechanism to slide and lock the storage bin at different height.
- A single-handed mechanism, To achieve fit, feel and finish for the consumer.
Certifications And Achievements
- Hold all India 12th Rank in CIPET in 2008, Hyderabad.
- Got awarded for successful completion of developing Hand injection mold of 'L joint'.
- Certified Six Sigma Yellow Belt in TECH MAHINDRA.
- Certified Six Sigma Green Belt in TECH MAHINDRA.
- Certification on CNC milling m/c from NSIC Hyderabad.
Software
Catia
Autocad
Certification
Six Sigma Black Belt
Personal Information
- Passport Number: P5267607
- Date of Birth: 03/01/88
- Gender: Male
- Marital Status: Married
Disclaimer
I, hereby declare that all information given above is the best of my knowledge, belief, true and correct.