SANJIV PATIL

• Company Overview: Manufacturer of Gould Pumps Industrial Pumps, Centrifugal and Vertical Pumps
• Responsible for New RFQ drawing study and Get quote from suitable supplier with all technical queries resolution and QAP requirements –Review and submission of quote to Global sites
• After quote approval from sites and PO placing process with latest revision confirmed drawing and 3D model issue, APQP initiation with supplier, Pattern designing and its approval, Correct Foundry process, Machines/Equipment selections as per Process Plan and Machining Process sequence layout
• Responsible for Foundry & Machining development process sequence preparation and finalization using APQP tool.
• As per standard process of ITT Go through all check points on documents like, PFC, CP, 2D drawing review w.r.t critical parameters, GD& T Manufacturing process, Inspection Process, 3D model inspection report with 2D drawing, Pattern/Core box design review, Pattern inspection report review, Pattern scanning data review and approval from site pattern manager, Machining tooling and gauges readiness as per APQP, Machining Jigs & Fixtures readiness, Process establishment for foundry and machine shop, Activity chart preparation as per above sequence, Weekly review on progress With visit at supplier as and when required
• Commodity-Castings (Alloy steel, CI & DI & Non Ferrous) Shafts & Machining parts, Fabrication parts
• Report all TGR and TGW to supplier and parallel to seniors
• Conduct WebEx/ Teams meetings with all responsible for Project status and Open issues review
• After completion of samples and supplier internal inspection, ITT witness inspection to be complete as per ITT standard
• All required Report submission as per QAP & PO terms and sample approval from site and clean production lot
• To conduct Production lot sampling inspection as per ITT standard from TPI and get approval for shipment from Site
• Capacity, Capability, Quality Audit of supplier and analysis as per ITT audit frequency
• OTD and Quality rating and lead time tracking monthly and improvement point’s suggestion
• Work as per KPI decided, Attend and completion all trainings on time, Implement effectiveness in all existing process
• Improvement at all process levels to be implemented to save costs, save wastages and improve quality with productivity
• Supplier quality problem investigate and its resolution with latest equipment and method adoption
• Supplier NCR monitor, Submit CAR and monitor on action till its resolution and effective action
• Participate in all company programs/Events
• Manufacturer of Gould Pumps Industrial Pumps, Centrifugal and Vertical Pumps.
• Personal Visits at ITT Various site for team meetings and Trainings -Completed- South Korea and Saudi Arabia Site. Upcoming Visits to USA SFO site and Lancaster site.
• Improved customer satisfaction rates through proactive problem-solving and efficient complaint resolution.
• Collaborated with cross-functional teams to achieve project goals on time and within budget.
• Implemented new training programs for staff, leading to higher employee retention rates and better overall performance.
• Championed adoption of new software tools that streamlined workflows across multiple departments.
• Led quality assurance efforts, maintaining high standards for all products and services.
• Enhanced customer satisfaction with timely and accurate issue resolution.
• Optimized inventory management, minimizing waste and reducing costs.
• Boosted company's online presence by developing comprehensive digital marketing strategy.
• Implemented customer feedback system to inform product development.
• Negotiated with suppliers to reduce material costs, improving profit margins.
• Developed training materials to enhance staff proficiency and productivity.
• Coordinated with IT department to upgrade cybersecurity measures, safeguarding company data.
• Assisted in developing strategic plan that aligned with long-term company goals.
• Increased efficiency by automating routine tasks with software solutions.
• Streamlined project delivery processes, reducing completion times significantly.
• Facilitated workshops for professional development of junior staff members.
• Improved team collaboration by initiating regular strategy meetings.
• Conducted in-depth market research for identifying new business opportunities.
• Designed employee recognition program that improved morale and reduced turnover.
• Generated reports detailing findings and recommendations.
• Conducted regular reviews of operations and identified areas for improvement.
• Followed all company policies and procedures to deliver quality work.

• Company Overview: Manufacturer of clutch assy parts castings and machining with assy
• Responsible for Foundry Development & New machine shop project –Machines/Equipment selections, Machine shop layout, Process sequence layout
• Machining process sequence preparation and finalization using APQP tool
• New Pattern design, manufacturing at outsource suppliers its follow up
• New Jigs and Fixture Designing 3D model with the help of cad cam egg and supplier and to be give final approval
• Selection of tooling and gauges get the quotation and its order with coordinate to purchase officer
• Daily Rejection analysis and actions finalization with CFT
• Improvement at all process levels and kizens to be implement to save costs, save wastages and improve quality with productivity
• Manufacturer of clutch assy parts castings and machining with assy
• Presented project updates during executive meetings to maintain transparency around progress towards key objectives while addressing any concerns raised by leadership stakeholders.

• Company Overview: Manufacturer of Insulator caps and Automotive parts
• Study of all Castings, Machining parts, Drawings and make process plan, Control plan, APQP
• New pattern design through CAD software and manufacturing with help of suppliers
• Machine shop CNC, VMC, HMC, Conventional, CMM and other inspection equipment, Tooling Fixtures machines selections and equipment finalization
• Process wise Layout making for foundry and new machine shop
• Machine quotation and its finalization with supplier and Management
• Manufacturer of Insulator caps and Automotive parts

• Company Overview: Leading Manufacturer of SGI & CI castings and machining
• New drawings study and submit RFQ data sheet for casting & machining price as well as fixture and tooling cost.
• New Pattern development design and Development Monthly 10 to 15 patterns development.
• Preparation for time plan to carry out all activities within specified time period
• Machining process sequence preparation and finalization using APQP tool
• New Jigs and Fixture Designing 3D model with the help of cad cam egg and supplier and to be give final approval
• Selection of tooling and gauges get the quotation and its order with coordinate to purchase officer.
• CNC programming finalization as per decided process sequence
• Set the machining process with all Poka-yoke wherever required to avoid human mistakes, set up of Jigs and fixtures, Tools and their cutting parameters
• Inspection & Preparation of documents for sample approval process from the customer as per the requirement of initial sample submission
• Follow up with customers to get approval on time if required visit to customer end to understand the quality requirement
• PPAP lot production and preparation of PPAP documents monitor all process and eliminate all errors to smooth flow for future production
• Make SPC and monitoring the process to get desire capability
• Make all work instruction in all area of process and give approval
• Interaction with customer regarding development and quality improvement
• Negotiated contracts with vendors and service providers for cost-effective solutions that supported project requirements.
  Implemented robust documentation practices that facilitated knowledge sharing within the development team and improved overall productivity.
  Championed a culture of innovation within the development team by encouraging experimentation with new technologies or approaches to problem-solving.
  Conducted regular risk assessments to proactively identify potential issues, allowing for timely resolutions before impacting project timelines.
  Supervised team duties related to decision support and business intelligence for business users.
  Managed pre-release quality assurance processes, ensuring software met rigorous standards for functionality, performance, and security before deployment.
• Follow-up for new and existing suppliers for activities progress related to products manufacturing
• Attending regular rejection meeting & taking corrective action in process, tools, Jigs and fixtures for reducing rejection
• Tool life monitoring and improve the productivity by using right cutting parameters
• To be monitor & control the loss man hours by preparing hourly/operator wise/product wise data base
• Daily work distribution to workers & coordinates
• Frequently call for meeting to communicate the quality improvements, share new information, to co-ordinate the workers team
• Monthly, Weekly, Daily production planning and follow up accordingly
• Effectively maintaining 5S activity
• Implementing value added proposals for improving process, technology, productivity, quality & cost effectiveness etc.
• Implement Quality system as per QMS, TS 16949 & TPM including maintaining correct records
• Daily coordination with production supporting department like incoming material, Maintenance, Purchase, Packing, Dispatch, HR & other departments to communicate daily activities
• Monitoring of all ISO/TS documentation as well as PPAP, APQP, ISIR, PDIR, Calibration, documents
• Improvement in all machine shop process to improve quality
• Day to day Interaction and communication with customer for quality improvement
• Visit various customers visit at India as well as in abroad and understand quality requirements and preparation, implementation actions and communicate to customers
• Appreciation mails from customers Like Setco, Xylem, Dana India Pvt Ltd, Shakti man, achieved 60 items development sampling target within three months’ time
• Achieved 37 Items approval sampling target within three months’ time, Visited Australia Brisbane, Gold Coast and Melbourne for the Business trip & Quality review meet
• Leading Manufacturer of SGI & CI castings and machining

Company Overview: Leading Manufacturer of SGI, CI and Bronze bush castings & Machining

• New pattern -design , Simulation , Manufacturing , Layout , Develop.
• New development drawing study and process finalization
• Monthly, Weekly, Daily machining production planning and follow up
• Achieve near 100% target of dispatch with good team work
• Calculate OEE for all operators and display with reward every month
• All TS documentation preparation and implementation accordingly
• Interview for new operator and supervisors and finalization with HR
• Preparation of TS16949 documents with the help of sub ordinates (APQP and PPAP)
• Visit at customer for various development activity and quality requirements –Dana Spicer, Bonfiglioli, Ford, Iljin, Automotive axle, Emerson, Tata Motor Sanand
• Leading Manufacturer of SGI, CI and Bronze bush castings & Machining

• Company Overview: Leading Manufacturer of SGI & CI castings
• Machine shop New Project Initiation and Productionised
• (Achieve within 4 months)
• New Machine shop shed erecting and construction with CNC, VMC, HMC, CMM, Compressor selection and commissioning
• New drawings study and quotation for machining price, pattern cost as well as casting.
• Started Inhouse pattern manufacturing and developed monthly 5 -7 patterns .
• Set machining process with jigs/fixtures and CNC, VMC, HMC route
• Design & Preparation jigs and fixtures with the help of cad egg
• Preparation of pattern on VMC as well as on CNC in-house
• Gating design for Koyo line with discussing development manager
• Selection of sub-contractor, set process and follow up with machining activity
• Preparation of TS16949 and ISO 14000 documents
• New component development and program preparation on CNC/VMC
• Making jigs and fixtures at in-house as well as at outsource
• Making PPC to achieve day to day production targets
• Selection and installation of new machinery
• Visit Ford & Bonfiglioli Chennai, Harit Pump Gurgaon, Godrej Mohali to set new component and set the machining project successfully in-house
• Achieved Target of New Machine shop erecting, commissioning and productionized within 5 months time
• Leading Manufacturer of SGI & CI castings
• Optimized resource utilization within the department through prudent inventory management strategies minimizing waste while ensuring availability of necessary supplies.

• Company Overview: A TS-16949 Organization
• Leading Manufacturer of SGI, CI and Bronze bush castings & Machining
• New drawings study and quotation for machining price
• Machining Development of new component & Set machining process
• Design of Jigs and fixtures
• Team leader in development, Layout inspection, ISO/TS documents preparation
• Selection of sub contractor, Set process and follow up with machining activity
• Adopting the cost saving project
• New component CNC program making and setting on CNC/VMC
• Worked as a CNC operator and trainee engg
• Making jigs and fixtures at in-house or at outsource
• Making PPC to achieve day to day production targets
• Selection and installation of new machinery
• Achieved Dispatch target for a month 20000 Bronze bushes, 20000 Bracket, 25000 Hyundai Flywheel, 8000 ford Flywheel, 25000 Ventilated disc, 25000 Car rotor in finished condition
• A TS-16949 Organization
• Leading Manufacturer of SGI, CI and Bronze bush castings & Machining
• Improved CNC program efficiency by optimizing tool paths and reducing cycle times.
• Provided technical support for shop floor personnel, assisting with setup procedures and addressing any issues related to CNC programs.
• Increased machine uptime by troubleshooting and resolving programming errors promptly.
• Maintained organized library of CNC programs, ensuring version control and easy access for all team members involved in the production process.
• Achieved tight tolerances on critical components with precise programming techniques and careful tool selection.
• Reviewed CNC designs for pre-production errors, eliminating design flaws to reduce raw material waste.
• Contributed to a reduction in scrapped parts through diligent program testing/validation before releasing it into production.
• Created instructions for machinists and reviewed 3D CAD design blueprints.
• Streamlined workflow by creating standardized templates for commonly used machining operations.