Sanju Kumar Bera
Bengaluru
Summary
Highly skilled and adaptable professional with over 7 years of experience in Aerospace, Defence, and EMS industries. Excels as a Quality Professional with expertise in handling customer audits, third-party certification audits, and internal audits. Proactive in identifying risks and gaps in internal controls, providing recommendations to mitigate risks and improve internal control. Strong knowledge of incoming material inspection and handling processes according to aerospace, space, and defence standards. Proficient in quality tools, lean manufacturing, SPC, PPAP, FMEA, Kaizen, Poka-Yoke, quality planning, process and product audits, 8D and claim handling. Experienced in project quality reviewing, new product development, and FAI as per AS9102. Hands-on experience in inspection processes for space and defence-grade harness assembly processes, connectors, cables, PCBA, SMT, hand soldering processes, and final box build. Track record of organizing technical training programs based on training needs. Seeking opportunities for growth in the industry.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Senior Quality Engineer
Radiall India
09.2022 - Current
- Analyzed Failure & Quality issues and verified the effectiveness of corrective action
- Ensured conformity of FAI & NPD, QTP & QTR
- Oversaw the entire QA cycle, from R&D stages to ensuring smooth transition into mass production.
- Demonstrated strong leadership by effectively managing KPIs, CPIs, and Preventive Quality Plans through the execution of actionable plans.
- Developed documentation including SOPs, IS documents, best practices documents, lesson learned reports as well as department KPI and MRM reports
- Managed customer claims and supported customers when needed, while also overseeing non-quality costs.
- Ensured effective team management and training to maximize performance
- Promote Quality culture and mindset across the company
- Applied in-depth knowledge of Quality improvement tools to achieve successful implementation
- Managed various types of audits, including customer audits, third party certification audits, and internal audits.
- Led the team in successfully resolving QA issues by driving collaboration across different sites and teams.
- Analyzed and approved deviation requests, assessing their impact.
- Contributed to Engineering reviews and worked closely with CFT team to create a comprehensive FMEA and Risk mitigation plan, while outlining key characteristics and control plan.
- Reviewed and approved supplier product specific documentation for new and modified products.
- Collaborated with CFT to oversee and execute projects for enhancing process and product quality through A3, PDCA, and DMAIC methodologies.
- Partnered with international colleagues in driving continuous improvement efforts for product quality and incorporating best practices.
- Reviewed overall milestone process gap, continuously highlighting improvement progress and accomplishments at selected milestones/phases throughout project life cycle.
- Successfully completed a project of non quality cost reduction by 15% from the last year's cost
Quality Engineer
Aimtron Electronics
02.2022 - 08.2022
- Effectively managed BGL plant QA and tracked KPI performance.
- Experienced with implementing and managing incoming material quality inspections
- Engaged with supplier for Quality issues, implemented corrective action plan, and followed up.
- Collaborated with purchase department to manage supplier performance monitoring and maintain accurate supplier database.
- Coordinated with management to develop and implement Quality Improvement plans.
- Focused on ensuring accuracy and completeness of quality documents, QA performance report, training plan, and preventive and control plan
- Involved in process and product audits
- Tracked effectiveness of corrective actions through RCCA reports for Non-conformances.
- Interacted with customers to address project-related inquiries.
- Successfully applied knowledge of measuring and testing tools through extensive practical experience.
- Demonstrated strong understanding of SMT & TH process, AOI techniques, X-ray inspection methods, and ensuring high-quality outcomes.
- Experienced with verification of PCBA and sub-systems.
- Got Best Kaizen award for saving around 4.2 Lac INR by implementing poka-yoke
Process Quality Engineer
Wistron
08.2020 - 01.2022
- Prepared daily and weekly reports including Process Audit, Sub-unit Audit, CTQ, and QA performance report.
- Ensured adherence to Quality KPI through continuous monitoring and control.
- Prepared and analyzed yield reports
- Led cross-functional team meetings to identify root causes for failure analysis and non-conformity analysis
- Prepared detailed MOM report for each meeting
- Ensured effective implementation of corrective measures
- Prepared training plans and materials for operators while also verifying their skill map
- Engaged in line trail activities to obtain new line approval.
- Demonstrated experience in executing FAI process effectively.
- Allocated daily work to operators and focused on streamlining their efforts towards product quality
- Provided aesthetic re-judgment to enhance user experience and satisfaction.
- Prepared trend chart for key failure, participated in failure analysis, and drove implementation of corrective actions while tracking performance
- Successfully participated in identification and resolution of quality deficiencies through process audits.
- Developed and maintained quality documentation, streamlining audit processes and maintaining regulatory compliance.
- Implemented 5S methodology in work areas to maintain a clean, organized environment that supported efficient operations.
QA & QC
Centum Electronics
06.2017 - 08.2020
- Performed inspections on wide range of electronic products destined for use in space, defence, and industrial sectors
- Ensured adherence to the Incoming Material Control Plan by meticulously reviewing and validating received documents such as BOMs, COCs, test reports, datasheets and purchase orders.
- Enhanced GRN closure planning and met aging targets within 72 hours.
- Collaborated with supplier to address Quality issues, devised corrective action plans, and ensured follow-up for RCCA
- Enhanced NG tracker and MIL updating, ensuring accuracy of improvements and providing feedback to both Customer and supplier.
- Performed component inspection for specialized electronic components including Special Component, BGA, CCGA, CQFP at various MSL levels.
- Skilled in SMT reflow soldering, manual soldering process (PTH), and proficient in PCB assembly for electronics production with focus on box build.
- Demonstrated hands-on experience in conducting inspections of Space grade Harness during inspection process.
- Interacted with Customer to Conduct Product Audit
- Skilled in applying IPC-A-610 &IPC-A-600 principles, alongside expertise in the use of IPC/WHMA-A620 guidelines.
Education
B.. Tech. in Electronic & Communications Engineering - Electronics And Communications Engineering
Ideal Institute of Engineering, (MAKAUT, WB)
KolkataSkills
- PFMEA
- Control Plan
- PPAP
- APQP
- SPC
- MSA
- 7 QC tools
- Root cause Analysis
- CAR
- Claim Management
- 8D Methodology
- Lean Six Sigma-DMAIC
- PDCA
- FAI-AS9102
- New product & process Qualification
- A3
- Process Improvement
- Project Quality Assurance
- Internal Audit
- Quality Management
- Configuration management
- Document control
- Quality Planning
- KPI & CPI management
- MS office
- G-sheet
- SAP
- PLM
- Plan zone
- SFMS
- Epicor
- Customer service
- Team Management
- Effective Communication
- Continuous Improvement
- Quality Control
- Risk Analysis and Mitigation
- ISO Standards
- Sampling methods
- Change Control Management
- Training and mentoring
- Quality inspection techniques
Certification
- Certified Internal Auditor for AS9100, ISO9001, ISO14001, ISO45001 Qualified from MSME Technology Development Centre (GOVT. OF NDIA)
- Certified Lean Six Sigma Black Belt from TUV SUD.
- Qualified the Exams conducted by "URSC" (ISRO) BANGALORE and obtained a Certificate, Indian Space Research Organization in "ISRO PAX-300"- "Workmanship Standard for the fabrication of HI-REL Electronics packages".
Languages
English
Hindi
Bengali
Awards
- Rising star (Radiall India)
- Best Kaizen of the Quarter (Radiall India)
Hobbies and Interests
- Skill development
- Book reading
- Cooking
Disclaimer
I solemnly declare that the above details furnished by me are true to the best of my knowledge.
Timeline
Senior Quality Engineer
Radiall India
09.2022 - Current
Quality Engineer
Aimtron Electronics
02.2022 - 08.2022
Process Quality Engineer
Wistron
08.2020 - 01.2022
QA & QC
Centum Electronics
06.2017 - 08.2020
B.. Tech. in Electronic & Communications Engineering - Electronics And Communications Engineering
Ideal Institute of Engineering, (MAKAUT, WB)
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