Summary
Overview
Work History
Education
Skills
Languages
Disclaimer
Timeline
Generic
SANKAR K

SANKAR K

Chennai

Summary

  • 17 years’ experience in Production and Material planning in Manufacturing Sector.
  • Team member in SAP implementation project in BYD.
  • Overseas Training Undergone in BYD China about Production and Material planning – (3 months)
  • Overseas training in Singapore about Microsoft Axapta operation for PMC
  • Team member in FS (ERP tool) implementation project in EMERSON

Overview

13
13
years of professional experience

Work History

Assistant Manager – Production and Material Planning

Emerson Process Management Chennai PVT LTD
Chennai
08.2011 - Current
  • Company Overview: Industrial Automation.
  • Preparing the weekly material plan and identifying gaps to meet the POR, if any, and deriving a mitigation plan. Sharing a possible addition list with CSG, an expedite list, and a focus area list to seek support from top management.
  • Reviewing the shortages for high-value, critical orders and expediting the purchase team for arranging them on time.
  • Confirm material and capacity availability for scheduled orders.
  • Commit lead time for coils, based on PDD and D-part strategy.
  • Sharing the weekly Kanban shipment plan with ASJ and proactively informing them if any changes happen.
  • Focusing on weekly past-due order completion and having better control and analysis for past-due backlog reduction.
  • Effectively doing forecast planning and safety stock updation.
  • Ability to identify MO management-related issues and resolve problems.
  • Analysis of past due days monthly for the top three reasons for making and buying items.
  • Doing LCC analysis, brand-wise, to improve RDSL for the top three major reasons.
  • Prepare MPS for the coil shop every week.
  • And keep monitoring production to achieve MPS quantity.
  • Coordinate with the internal team effectively to ensure customer-critical shipments.
  • Ensure shop floor level load.
  • Tracking OTD order completion and region-wise failure analysis.
  • Support the Engineering team in running the ECN change, as well as the immediate ECN change with proper disposal action, and arrange a trial run for the ECN if required.
  • Cooperate with other teams for a smooth production flow process.
  • Participating in brainstorming activities for improvement.
  • Doing buying activities for 12 suppliers (126 parts).
  • Sharing the schedule with the supplier, ensuring DOH, safety stock, POs, and solving payment-related issues.
  • Sharing the ETA for the material plan and ensuring material availability as per the committed ETA.

KPI:

  • RDSL and PDSL are more than 90%.
  • Past due backlog is less than 2%.
  • Meet Sales POR.
  • Forecast accuracy is more than 90%.
  • Inventory control to meet ITO 6

Education

BE - Electrical and Electronics Engineering

St. Xavier’s Catholic College of Engineering
Nagercoil
03-2007

H.S.C -

Thiru Iruthaya Hr. Sec.School
03-2003

S.S.L.C -

Thiru Iruthaya Hr. Sec.School
01.2001

Skills

  • ABC analysis
  • Supply Chain strategies
  • Production scheduling
  • Material planning and inventory control
  • Lead time commitment
  • Decision-making
  • Capacity utilization
  • SAP PP Module - Key User
  • Demand planning
  • Forecast planning
  • Problem-solving
  • Kanban analysis
  • PPC
  • Level loading
  • Lean manufacturing
  • Self-motivated
  • E and O analysis

Languages

Tamil
First Language
English
Upper Intermediate (B2)
B2

Disclaimer

I hereby declare that the information furnished above is true to the best of my knowledge.

Timeline

Assistant Manager – Production and Material Planning

Emerson Process Management Chennai PVT LTD
08.2011 - Current

BE - Electrical and Electronics Engineering

St. Xavier’s Catholic College of Engineering

H.S.C -

Thiru Iruthaya Hr. Sec.School

S.S.L.C -

Thiru Iruthaya Hr. Sec.School
SANKAR K