Santhosh Kuchanpally
Hyderabad
Summary
Professional Product engineer with strong foundation in mechanical and electrical design principles. Adept at driving projects to successful completion through innovative solutions and effective team collaboration. Known for results-oriented approach, flexibility in adapting to changing project needs, and reliability in delivering high-quality outcomes. Skilled in CAD software, finite element analysis, and design optimization, with focus on user-centered design and sustainability.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Senior Design Engineer
Ola Electric
01.2025 - Current
- Proficient in battery pack design across diverse cell formats and cooling systems. Experienced in DFMEA, RCA, DFM, DFA, DFS, EBOM, and ECN processes, with hands-on expertise in Teamcenter/PLM, GD&T, wire harness design, and plastic–metal manufacturing. Delivered end-to-end EV battery pack solutions from concept to mass production, including prototyping, SOP, testing, and homologation. Strong knowledge of HV/LV vehicle systems and AIS standards, with proven experience leading design projects and collaborating across cross-functional teams to improve performance and efficiency.
Design Engineer
IPLTech Electric
08.2024 - 12.2024
- Contributed to powertrain projects including 6×4 and 4×2 traction trailers, haulage, and tipper vehicles, focusing on CAD design, drafting, and layout drawings. Executed propeller shaft articulation and transmission bracket designs with precision. Conducted benchmarking studies, coordinated with vendors for timely and quality deliveries, and prepared technical reports and presentations using Excel and PowerPoint.
Junior Design Engineer
Midwest Energy
03.2022 - 07.2024
- Specialized in HV and LV battery pack design for EV and ESS applications, including multiple lithium-ion cell configurations. Proficient in structural and thermal analysis, IP-rated sealing solutions, and validation testing (leak, vibration, HRD, sniffer). Experienced in FMEA and BOM creation, manufacturing support, and strong in electrical systems including connectors, contactors, and BMS. Skilled in client communication through technical reports, presentations, and Excel documentation.
Junior Engineer
Defence Research & Development Organisation (DRDO)
01.2021 - 02.2022
- Utilized SolidWorks, AutoCAD, and Creo to develop detailed drawings for missile components, ensuring design accuracy and compliance with specifications. Prepared technical reports and delivered presentations for cross-functional teams, supporting project communication and decision-making. Collaborated with senior engineers on performance evaluations of defense systems.
Education
M.Tech - Tool Design
OSMANIA UNIVERSITY
Hyderabad, India01.2021
B.Tech/B.E. - Mechanical Engineering
MAHAVEER INSTITUTE OF SCIENCE AND TECHNOLOGY
Hyderabad, India04-2018
Skills
- Battery pack design
- Experience with battery management systems
- Geometric dimensioning proficiency
- Computer-aided design
- Plastics and Sheet Metal
- Materials and Manufacturing Processes
- Wire Harness
- Product lifecycle management
Certification
NX,Creo, solidworks,Catia, Autocad
LANGUAGES
TELUGU
ENGLISH
HINDI
Projects
Power train, HV & LV Battery packs, Precision Guidance kit, VMC fixtures, Welding & Pressing Fixtures, I specialized in designing Battery packs for various applications, including 2/3/4-wheelers & ESS. I have experience in powertrain aggregates for EV trucks. Additionally, I contributed to the Design of Missile components and fixtures for automotive vehicles.
INTERNSHIP
- Fixtures for VMC & HMC
- Armoured Vehicle Nizam Limited
- We were tasked with the design and development of fixtures tailored for individual components of Armoured Vehicles, adhering to specifications from Vertical Machining Centers (VMC) or Horizontal Machining Centers (HMC). Utilizing the NX tool, we meticulously crafted and released detailed drawings to ensure precise fabrication and assembly processes
Timeline
Senior Design Engineer
Ola Electric
01.2025 - Current
Design Engineer
IPLTech Electric
08.2024 - 12.2024
Junior Design Engineer
Midwest Energy
03.2022 - 07.2024
Junior Engineer
Defence Research & Development Organisation (DRDO)
01.2021 - 02.2022
M.Tech - Tool Design
OSMANIA UNIVERSITY
B.Tech/B.E. - Mechanical Engineering
MAHAVEER INSTITUTE OF SCIENCE AND TECHNOLOGY