Santhosh Kumar

Responsible for 100% up-time for production line, utilities in snacks and noodles.

• Budget management of CAPEX and OPEX.
• Achieving Specific Power and fuel targets
• Driving Industry 4.0
• SME for automation at ITC.
• Installed SFB boiler 12 Ton *3.
• Operation and maintenance of utilities.
• CAPEX and OPEX budget controller.
• Designed, programmed the automation for FS line.
• Integrated snack line for digitization.
• Integrated utilities and implemented SCADA system for centralized control.
• Designated Energy Manager for ITC Trichy Unit.

• Installed 60 T /day RB noodles line and 40 T / day RS noodle line.
• Designed and installed HVAC system for Snacks & noodles line and biscuits plant.
• Completed conveyor project to handle 560 T/day movement to AMLF.
• Executed AMLF electrical installation.
• Completed ETP upgraded from 300 KLD to 400 KLD.
• Installed additional Chiller 450 TR.
• Installed 250 TR VAM to reduce specific power consumption.
• Designed and installed new HVAC system for snacks, Biscuits and Atta line.
• Commissioned Closed loop condensate recovery line to improve steam utilization in noodles line.

• Installed 33/11KV SS with 10MVA capacity.
• Installed 6*2000KVA transformer.
• Installed 11 KV 4*2000KVA DG system.
• installed 500 KVA*3, 100KVA*2 and 660 KVA*2 UPS
• Designed and Commissioned the power distribution line for biscuits, atta, snacks and utilities.
• Installed 20T/day PC line, 45 T/day TM line, 25T/day MA line.
• Installed 125*6 TR air cooled refrigeration plant.
• 3*1000CFM non VFD Compressor and 1*800 CFM VFD compressor.

• Installation of 11KV/415V SS.
• Installed 2*3150KVA Transformer and Distribution line.
• Installed 3*1500KVA and a 500KVA DG.
• Executed electrical installation of 2*350TR refrigeration plant, 2*3TON boiler, 3* 40 Bar compressor.
• Done extensive study on power quality and installed active harmonic filter.
• Upgraded ETP to 250KLD
• Designed and commissioned Grid sync to reduce power interruption and DG usage reduction.
• Installed 720 BPM CSD line.

• Operation and maintenance of Utilities.
• FPR for instrumentation and automation of CSD, PET line and utilities.
• Spares management.
• Plan for Annual overhauling.
• Assisted in maintain performance tracking through CMMS, SAP.
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