SANTHOSH KUMAR J

Department: Development & Engineering -

• Designed and developed electro-mechanical equipment based on customer requirements.
• Drafted and detailed mechanical components by applying GD&T standards.
• Reverse engineered machined components and successfully reproduced prototypes.
• Prepared Bill of Materials and Engineering Change Requests using SAP systems.
• Facilitated communication between team leads to effectively resolve challenges in design, manufacturing, and assembly.
• Engineered Tree Guard Bumpers for Swaraj Mazda vehicles.
• Developed and implemented cost-effective product concepts.
• Created detailed cable and wiring diagrams for various electronic systems.
• Created essential technical documentation such as user manuals, technical specifications, and maintenance manuals.
• Participated in project trials to ensure compliance with customer requirements.

• Controlled and adjusted clean room parameters such as air temperature, humidity, valve position, and Pascal to meet Class10, Class100, and Class1000 specifications.
• Managed and operated PLC to oversee Building Management System (BMS) and Building Automation System (BAS).
• Oversaw the functioning of DI water plant, ETP plant, and pre-treatment plant.
• Supervised HVAC, AHU, RO plant, and CDA system functions to guarantee consistent and effective operation.
• Conducted routine maintenance on 150 TR and 180 TR chillers, enhancing reliability.
• Pumps: Primary and Secondary pumps, Vacuum pumps
• Systems: Scrubber system, Exhaust system Humidifier, DE-humidifier
• DG:11kva,750kva,1000kva
• Maintenance of Package units, power plants, fire alarm systems, bearings, Belt Pulleys, shafts, Dumper, Pneumatic valves, Pneumatic stoppers for Dry Scrubber, Wet Scrubber, and Air Handling Unit Pneumatic compressors.
• Supervised daily, weekly, and monthly preventive maintenance inspections, ensuring production equipment safety compliance.

Department: IRON BIRD System Integration Lab (Supersonic Fighter Simulator) [For the Indian Light Combat Aircraft (TEJAS LCA) at IRON BIRD, ARDC, HAL - Iron Bird is a testing facility for control law of a supersonic fighter Different subsystems like Hydraulic System, Undercarriage system, and Flight control system, cockpit are integrated and the performance of the integrated system is tested at the laboratory.]

Observation, Monitoring, Trouble Shooting, Preventive & Breakdown Maintenance of:

• HVAC (Heating Ventilation & Air Conditioning), CDA (Compressed Dry Air), Chillers
• Hydraulic Systems: Water cooling system, oil purifier system, Undercarriage system, Flight control system, system1&2 of hydraulic tank
• Hydraulic Pumps: Hydraulic Main Pumps, Hydraulic Motor Driven Generators, Engine Driven Pumps, Electrical Motor Driven pumps
• Supervise the daily, weekly and monthly preventative maintenance inspections, ensuring compliance with safety standards and maintaining detailed records (BOM) of production equipment
• Hydraulic Line roots, Non return valves, Hydraulic filters, gauges, translators, couplings, dummy unions, oil Lubrication, Hydraulic oil maintenance, Hydraulic jacks, Pneumatic Guns, Pneumatic Compressors.