Santhosh Kumar Karuppusamy
Coimbatore
Summary
Mechanical design engineer specializing in semiconductor equipment design and development. Expertise in managing engineering change orders (ECO) projects with proficiency in Creo and Windchill. Known for driving design innovation aligned with semiconductor standards, resulting in enhanced product quality and efficiency. Recognized for exceptional time management skills and delivering innovative solutions.
Overview
1
1
Certification
12
12
years of professional experience
Work History
Mechanical Design Engineer
Sambasol Systems Private Ltd
Coimbatore
08.2025 - Current
- Designed and developed PE-CVD, PVD, dedicated degas, semiconductor equipment.
- Executed end-to-end prototype development, including concept creation and drawing release using PDM/PLM tools.
- Well-versed in SEMI industry standards and proficient in tools used for semiconductor fabrication processes (deposition).
- Conducted design review meetings with stakeholders, presenting implementation plans and process flows.
- Facilitated customer and manufacturing team meetings to evaluate project progress and update trackers.
- Participated in management meetings to report on project status and propose improvement recommendations.
- Assembled product modules and system layouts, optimizing component arrangement within footprint.
Technical Manager
Digital Mechanic Engineering Services
Coimbatore
06.2021 - 08.2025
- Strong knowledge in manufacturing CNC Machining parts & Assemblies.
- Hands-on experience in designing SPM Machine.
- Hands on experience in Design for Manufacturability (DFM).
- Hands-on experience in GD&T (ASME Y14.5).
- Knowledge in Mastercam Program & Manual CNC program.
- Experience in manufacturing CNC Wood Router Machine.
- Managed relationships with international clients, including Hionix, Inc. in San Jose, USA, and Terabee in France, to enhance collaboration on manufacturing projects.
- Served local clients, including L.G. Balakrishnan & Bros Ltd and Lakshmi Machine Works Limited, to deliver tailored manufacturing solutions and ensure satisfaction.
Member of Technical Staff
HCL Technology Pvt Ltd.
Bangalore
03.2018 - 06.2021
- Design and Development of mechanical machining components, Fixtures, sheet metal housings, panels and large structure assemblies.
- Investigated affected assemblies and implemented modifications to enhance performance.
- Experience in Top level assemblies and structuring assemblies.
- Managed team and engaged with customers to identify problems and deliver effective solutions.
- Hands on Experience in Pneumatic, Water & Electrical Schematic connections, cable harness, Flattening and Nail board drawing.
- Prepare procedures for installation, building and testing.
- Execute and manage Engineering change process through PLM.
- Collaborated with client Applied Materials Inc. to advance project initiatives and ensure alignment with client goals.
Mechanical Engineer R&D
Radel ATPL
Bangalore
04.2015 - 11.2017
- Executed mechanical design of aerospace parts for HAL and BRD projects, ensuring compliance with industry standards.
- Analyzed and optimized critical issues in fabrication and assembly process, enhancing overall project efficiency.
- Developed machining parts and sheet metal components, creating a comprehensive bill of materials to streamline production.
- Designed plastic components and created detailed engineering drawings for production.
- Developed and maintained design charts, engineering data, and records for production.
- Constructed assemblies of manufactured parts and routed electrical harnesses.
Trainee Engineer
Sri Palani Andavar Industries.
Coimbatore
06.2014 - 03.2015
- Created dimensional drawings to support engineering projects.
- Planned machining processes for efficient production stages.
- Inspected parts to ensure compliance with specifications.
Education
Bachelor of Mechanical Engineering -
Karpagam College of Engineering
01-2014
Diploma of Mechanical Engineering -
Sri Ramakrishna Polytechnic College
01-2011
Skills
- Mechanical Design & Assembly
- Engineering Change Order (ECO)
- Design documentation
- Design reviews
- 3D Modeling Software
- Harness routing
- System level Schematics
- SEMI standards design
Certification
- Certified Creo 2.0 Design Engineering, 2013, CADD Technologies School of Design Private Limited
- Certified CATIA & ANSYS, 2012-2013, CAD Training solution
Languages
- Tamil, Mother Tongue
- English, Official Language
- German, Goethe Institute, Level 1 (A1) Certification
Professional Summary
11+ years, Semiconductor Equipment (PE-CVD, PVD, Ion Implanter), Machine Design and Product Development, Large Assembly Design, Vacuum Chamber Design, GD&T (ASME Y14.5), Sheet Metal & Plastic Part Design, Creo Parametric, Creo Schematic, Creo Cabling & Harness, Electrical & Pneumatic Schematic Design, Harness Routing, Flattening & Nail Board Drawings, CNC Parts Manufacturing & Design for Manufacturability (DFM), BOM Structuring, ECO/ECN, PLM (Windchill, Agile, SAP)
Extracurricular Activities
Posted as Joint Sargent at Arms in Rotaract club of Coimbatore User Group, 2012-2013 Attended Industrial Training, Avtar Foundry and Workshop for 15 days in Punjab, 2012 Achieved 'Professional Excellence' level in Auto CAD, 2012 Completed AutoCAD in CADD Technology authorized training centre, 2012 Certified 'Introduction to Welding Technology' Training, Sri Ramakrishna Advanced Training Institute, 2010
Disclaimer
I, hereby declare that the above statements made are complete and true to my knowledge and belief.
Timeline
Mechanical Design Engineer
Sambasol Systems Private Ltd
08.2025 - Current
Technical Manager
Digital Mechanic Engineering Services
06.2021 - 08.2025
Member of Technical Staff
HCL Technology Pvt Ltd.
03.2018 - 06.2021
Mechanical Engineer R&D
Radel ATPL
04.2015 - 11.2017
Trainee Engineer
Sri Palani Andavar Industries.
06.2014 - 03.2015
Bachelor of Mechanical Engineering -
Karpagam College of Engineering
Diploma of Mechanical Engineering -
Sri Ramakrishna Polytechnic College