Santhosh Kumar Yadav W.K.N
Mechanical Design Engineer
Tiruvallur
Summary
Mechanical Design Engineer with over 9 years of specialized experience in machine design, engineering drawings, and product development. Expertise in 3D modeling and rapid prototyping, supported by a strong commitment to project management and product testing. Proven leader adept at guiding teams to meet tight project deadlines while enhancing operational efficiency and driving cost reductions. Recognized for delivering high-quality engineering solutions through effective collaboration and achieving milestones in fast-paced environments.
Overview
9
9
years of professional experience
2
2
Languages
Work History
Design Engineer
Twin Disc Power Transmission Pvt Ltd.
Chennai
04.2024 - Current
- Managed multiple design projects simultaneously, prioritizing tasks to meet deadlines and budget constraints, and performed tolerance analysis to ensure compatibility and reliability of product components.
- Engineered and drafted comprehensive drawings for PTOs, torque converters, pumps, and gear drives, emphasizing surface finish, GD&T, and specialized assembly instructions, ensuring adherence to industrial standards, and manufacturing feasibility.
- Developed part designs and assembly layouts to improve process efficiency. Managed design reviews focused on design improvements via tolerance adjustments. Reduced manufacturing costs by 15% through strategic simplification of part features, ensuring reliability. Facilitated integration of common components to optimize design workflows.
- Coordinated implementation of engineering changes with suppliers and manufacturing teams. Facilitated stock disposition processes to enhance operational efficiency.
- Managed updates to product lists and BOMs, ensuring the removal of obsolete items for marine, land, and industrial transmissions. Developed BOM kits for service, rework, and modifications based on customer-specific requirements. Produced installation drawings aligned with customer BOM specifications, highlighting mounting options, and test port locations for clarity.
- Created detailed output shaft layout drawings defining allowable radial load limits based on thrust forces from the propeller, supported by mechanical compliance calculations. Revised technical drawings to align with new manufacturing practices, and incorporated alternative suppliers. Updated company standards for assembly and testing to enhance compliance with industry regulations. Maintained type approval certificates for marine products to ensure ongoing regulatory adherence.
- Managed multiple projects simultaneously while adhering to strict deadlines and maintaining a high level of attention to detail.
- Optimized existing designs, reducing production costs and enhancing overall performance.
Design Engineer
India Piston Limited
Chennai
02.2023 - 02.2024
- Developed mechanical design solutions for consumer products that met cost, weight, and quality targets. Created 3D models and drawings for parts and assemblies using AutoCAD and Creo.
- Collaborated with other engineers and designers to create an innovative design solution. Developed test plans and conducted tests in collaboration with test engineering.
- Investigated and resolved design problems in production. Implemented engineering changes and design modifications.
- Researched and applied new technologies to improve existing products. Developed manufacturing processes and procedures.
- Responsible for creating and maintaining documentation in the design job folder, which includes DFMEA, assembly layouts. Conducted analyses addressing failure, reliability, or yield improvement. Managed multiple design projects simultaneously, prioritizing tasks to meet deadlines, and budget constraints.
- Addressed design challenges and evaluated alternative design models to meet project requirements.
- Improved product quality by conducting detailed design reviews and implementing necessary changes.
- Delivered detailed product specifications and design guidelines to support manufacturing excellence.
- Engaged in continuous professional development to enhance technical and design skills, staying ahead in competitive industry.
Freelance Design Assistant
CAD ARTS Design & Drawing
Chennai
03.2022 - 02.2023
- Utilized Creo and AutoCAD to design and develop various parts and assemblies. Preparing detailed design concepts for customer requirements, and product benchmarking.
- Assigned the responsibilities of creating the 3D CAD model, 2D dimensional drawings, main assembly drawing, part drawings, and the complete bill of materials for new products. Adapted other designers' concepts for the commercial market.
- Worked with vendors and showrooms to produce quotes.
- Conducted thorough research on industry trends, incorporating innovative ideas into designs for a competitive edge.
ADMINISTRATIVE ASSISTANT
Primus Technology (CATERPILLAR)
Chennai
12.2019 - 03.2022
- Reviewing and checking drawings to ensure they meet GD&T, company standards, and customer specifications, to reduce defects and other issues earlier in the process, and detecting errors and initiating changes to products through engineering change orders.
- Analyzing the CPPD and releasing rejection data using Excel and Power BI. Creating a Power BI dashboard report on releasing rejection and CPPD data.
- Complete validation of Caterpillar automobile casting manufacturing and sheet metal fabrication, change level drawings. Conformance of part functionalities through Geometric Dimensioning and Tolerancing. To ensure the drawing meets the organization's standards.
- Maintained confidentiality of sensitive information by adhering to strict privacy policies and implementing secure filing systems.
Assistant Design Engineer
Randstad (WABCO INDIA LTD)
Chennai
12.2017 - 12.2019
- Managing warranty claims, spare parts replaced under warranty, and generating orders for the customer. Preparing, or assisting in the preparation of, product instruction manuals and engineering standards.
- Repair kits and BOM management. Handling warranty queries from the field, and settling warranty labor charges by PR/PO process in SAP.
- Maintaining relationships with customers, satisfying their needs, and providing field support. Managing warranty claims, spare parts replaced under warranty, and generating orders for the customer.
- Provided customer service and was involved in training new team members each month. Created components through the reverse engineering process for the product.
- Preparing technical documents (assembly fitment instructions, test instructions), I collaborated with other engineers to share design knowledge and best practices.
- Maintained a strong network of professional contacts within the industry, fostering collaboration and knowledge-sharing among peers in the field.
- Supported project management efforts by tracking progress, identifying risks, and assisting in the development of contingency plans.
CAD Trainer
CAD/CAM Training Services
Chennai
04.2017 - 12.2017
- Teaching mechanical 2D and 3D CAD software. Perform CAD design work (3D modeling, 2D drawings) in compliance with Freestyle Design Standards.
- Offered strong customer service skills, keeping customers satisfied.
- Addressed any technical issues during training sessions promptly ensuring minimal disruptions to the learning process.
- Held regular office hours to help students seeking out-of-class aid and additional educational assistance.
- Continuously refined teaching strategies based on trainee feedback, resulting in improved course satisfaction ratings.
Education
MBA - System Management
University of Madras Institute of Distance Education
Chennai, IN 04.2001 -
BE - Mechanical Engineering
Sri Ram Engineering College
Tiruvallur, IN04-2017
DIPLOMA - Mechanical Engineering
Thanthai Periyar Government Polytechnic College
Vellore, IN04-2014
Skills
Communication skills
SolidWorks
Ansys
Creo
SAP MM
Draftsight
PLM
PDM
Power BI
Teamcenter
2D and 3D modeling
Project management
Design documentation
Time management
Problem-solving
Design development
ISO quality standards
Continuous improvement
Cross-functional collaboration
AutoCAD
Timeline
Design Engineer
Twin Disc Power Transmission Pvt Ltd.
04.2024 - Current
Design Engineer
India Piston Limited
02.2023 - 02.2024
Freelance Design Assistant
CAD ARTS Design & Drawing
03.2022 - 02.2023
ADMINISTRATIVE ASSISTANT
Primus Technology (CATERPILLAR)
12.2019 - 03.2022
Assistant Design Engineer
Randstad (WABCO INDIA LTD)
12.2017 - 12.2019
CAD Trainer
CAD/CAM Training Services
04.2017 - 12.2017
MBA - System Management
University of Madras Institute of Distance Education
04.2001 -
BE - Mechanical Engineering
Sri Ram Engineering College
DIPLOMA - Mechanical Engineering
Thanthai Periyar Government Polytechnic College