Autocad
Santhosh R P
Process Engineer
Rathanchand Nagar, Arakkonam
Summary
Accomplished Process Engineer with more than 4 years of experience, expertise in composite part development using advanced layup techniques. At LMW ATC, led FAI projects to successful completion, enhancing product quality and customer satisfaction. Skilled in preparing technical documents,continuous improvement, and root-cause analysis, driving operational excellence. Collaborates effectively across teams, demonstrating strong problem-solving abilities.
Overview
4
4
years of professional experience
3
3
Languages
Work History
Process Engineer
LMW ATC
05.2023 - Current
- Managed multiple projects simultaneously while maintaining strict adherence to budgets and timelines.
- Conducted Weekly project reviews for FAI Parts to enable ongoing status tracking and reporting for FAI completion.
- Responsible to develop a composite fiber parts using Wet layup, Resin Transfer Moulding (RTM) & Prepreg layup autoclave curing.
- Developed technical documentation - Process Document, Work Instructions, Route Card, PFD, PFMEA and Purchase specifications to meet part requirements and regulatory standards.
- Created detailed operating procedures for operators, ensuring consistent execution of tasks and improved product quality.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Provided technical support to operators, troubleshooting issues as they arose and minimizing downtime during production runs.
- Carried out process trials to meet drawing requirements and specifications.
- Conducted root cause analyses on product defects, implementing corrective actions to prevent future occurrences.
- Provided technical assistance to production team when issues arose.
New Product Development Engineer
Indocool Composites Pvt Ltd
01.2021 - 05.2023
- Managed project timelines and budgets effectively, delivering quality products on schedule and within cost constraints.
- Assist in the preparation and negotiation of cost for additional work on the project (Estimation vs Kickoff) including tracking time & Material work.
- Project Planning and Execution as per APQP4Wind with adhere to the ERP system for new product development Projects.
- Conducted thorough root cause analysis of technical issues encountered during product development, leading to efficient problem resolution.
- Responsible to develop a composite fiber panel using Vacuum assisted resin infusion moulding process (VARIM).
- Preparation of PPAP documents such as Process Flow Diagram, Process Failure Mode Effect Analysis, Control Plan, Work instructions & SOP of fiber parts.
- Responsible to prepare & release FRP BOM for serial production.
- Responsible to implement ECN changes proposed by customer.
Education
Master of Engineering - Engineering Design
PSG College of Technology
Coimbatore, India 04.2001 -
Bachelor of Engineering - Mechanical Engineering
Veltech Multitech Engineering College
Chennai, India 04.2001 -
High School Diploma -
Bharathidasanar Matric Hr Sec School
Arakkonam, India 04.2001 -
Secondary School Certificate - Science
Dr. VGN Matric Hr Sec School
Arakkonam, India 04.2001 -
Skills
Layup technique - Wet-layup, RTM, VARIM & Prepreg autoclave curing , Metal Bonding Process
Software
Solid works
MS Office - Word, Excel & Powerpoint
Oracle System
Timeline
Process Engineer
LMW ATC
05.2023 - Current
New Product Development Engineer
Indocool Composites Pvt Ltd
01.2021 - 05.2023
Master of Engineering - Engineering Design
PSG College of Technology
04.2001 -
Bachelor of Engineering - Mechanical Engineering
Veltech Multitech Engineering College
04.2001 -
High School Diploma -
Bharathidasanar Matric Hr Sec School
04.2001 -
Secondary School Certificate - Science
Dr. VGN Matric Hr Sec School
04.2001 -
Similar Profiles
SANTHOSHRAJ VSANTHOSHRAJ V
Senior Engineer-Engineering Innovation at LMW Aerospace (LMW ATC)Senior Engineer-Engineering Innovation at LMW Aerospace (LMW ATC)
Troy GibsonTroy Gibson
Software Tester at LMW ServicesSoftware Tester at LMW Services
JEEVARATHINAM SJEEVARATHINAM S
Assistant Manager - IR & Employee Engagement at Lakshmi Corporate Services (Group company of LMW)Assistant Manager - IR & Employee Engagement at Lakshmi Corporate Services (Group company of LMW)