Santhosh Kumar S

• Optimized MIAB and straight tube butt welding parameters to enhance weld quality in boiler-grade tube materials
• Secured a patent for an innovative MIAB welding technique applied to plate welding
• Characterized heat-treated T92 steel, evaluating the properties under different cooling methods
• Designed and developed a 3D printed cup spout using Poly-Jet technology, modeled through SolidWorks
• Executed Robotic MIG welding and material characterization for dissimilar boiler-grade tubes
• Collaborated with fellow teaching assistants to create a consistent and supportive learning environment for students.
• Worked with Professors to optimize learning plans based on student test grades and evaluations.

Title: Characterization And Development of Magnetically Impelled Arc Butt Welding for Boiler Graded Tube Materials T11, T91

• Designed MIAB welding fixture using SolidWorks, optimizing for precision and efficiency
• Developed an in-house MIAB welding and conducted trials on boiler-grade tube materials
• Executed simulations in ANSYS to enhance the performance of MIAB welding
• Performed accurate quantitative analysis of targeted data research, collection and report preparation.
• Reviewed technical and professional publications and journals to stay current on recent literature and make more strategic research decisions.
• Collaborated with other scientists to develop strategies for the conservation of habitats.
• Mentored junior researchers, guiding study design, data analysis, and manuscript preparation.

• Title: Cell formation of crankcase LH- 3W parts and Implementation of automatic grading and marking machines
• Implemented automatic grading and marking machines for cylinder block machining across 4 cells
• Created layout and processes for crankcase LH - 3 Wheeler parts
• Enhanced machine procurement and improved productivity in crankcase LH machining using Lean methodology
• Created standardization documents for crankcase LH machining processes
• Completed projects and work assignments within strict time constraints.
• Reported regularly to managers on project budget, progress, and technical problems.
• Maintained open communication by presenting regular updates on project status to customers.
• Learned new materials, processes, and programs quickly.
• Analyzed project performance data to identify areas of improvement.
• Attended training courses to build understanding of processes, techniques, and industry.