Santosh Chavan
Tumkauru
Summary
Dynamic leader with extensive experience at Power Build Batteries Pvt Ltd, excelling in team leadership and budget management. Achieved significant process improvements, enhancing efficiency and reducing complaints. Proven track record in regulatory compliance and performance monitoring, driving operational excellence in production planning and employee training.
Overview
22
22
years of professional experience
Work History
Manager –( Production.)
TUDOR INDIA LTD
Gandhinagar
03.2015 - Current
- Company Overview: The Tudor India LTD. is a (MNC) Exide Technologies (US) specialized in design, manufacturer & supply of PRESTOLITE Brand lead acid, Two Wheeler, Automotive Battery & battery Components. The Organization follows all standard quality systems to achieve & maintain world Quality standards.
- Regular review of plant performance, make action plans for continuous improvement of product quality, productivity, safety, operating cost and implementation of these action plans.
- Monitor plant downtime and work to reduce the same by focus on manpower availability, spares availability, preventive maintenance, etc.
- Presently Working as a manager looking over all activity Plate mfg, Assly, charging, and packing sections.
- Daily, weekly & monthly production planning according to 'Sales Plan' (Material Release Plan) & preparation for SOP.
- Development & implementation of new manufacturing process & run the production with optimum utilization of resources.
- Efficiently planning & managing all the process on the components for ready availability of material to meet daily production and dispatch targets.
- Conducting operator’s training program & preparation of Flexibility Charts, Sign of Sheets & Tracking Sheets.
- Co-ordinate to purchase department for raw material planning, component development & release the schedule as per requirements.
- Efficiently managing the inventory levels, for ensuring ready availability of material to meet production and dispatch targets.
- Handling Material Requirement Planning, Procurement planning & ensuring continuous supply at optimum costs.
- Daily/Weekly/Monthly monitoring of all key parameters.
- Preparing direct material consumption report, direct material receipt report & monthly stock & plant analysis report.
- Aware to Kaizen, & 5S Activities.
- Implementation & daily follow up of Quality System Basics (QSB).
- Maintaining the shop floor discipline & safe work environment in the department.
- The Tudor India LTD. is a (MNC) Exide Technologies (US) specialized in design, manufacturer & supply of PRESTOLITE Brand lead acid, Two Wheeler, Automotive Battery & battery Components. The Organization follows all standard quality systems to achieve & maintain world Quality standards.
Asst. Manager –( Production.)
Base Corporation Ltd
Solan
05.2011 - 03.2012
- Company Overview: The BASE Corporation. LTD. is specialized in design, manufacturer & supply of BASE Brand lead acid tubular batteries, Two Wheeler, Automotive Battery & battery Components. The Organization follows all standard quality systems to achieve & maintain world Quality standards.
- Daily, weekly & monthly production planning according to 'Sales Plan' (Material Release Plan) & preparation for SOP.
- Development & implementation of new manufacturing process & run the production with optimum utilization of resources.
- Efficiently planning & managing all the process on the components for ready availability of material to meet daily production and dispatch targets.
- Conducting operator’s training program & preparation of Flexibility Charts, Sign of Sheets & Tracking Sheets.
- Co-ordinate to purchase department for raw material planning, component development & release the schedule as per requirements.
- Efficiently managing the inventory levels, for ensuring ready availability of material to meet production and dispatch targets.
- Handling Material Requirement Planning, Procurement planning & ensuring continuous supply at optimum costs.
- Co-ordination with different vendors for different types of raw materials.
- Preparing direct material consumption report, direct material receipt report & monthly stock & plant analysis report.
- Aware to Kaizen, & 5S Activities.
- Implementation & daily follow up of Quality System Basics (QSB).
- Maintaining the shop floor discipline & safe work environment in the department.
- Working as a in charge of Tubular Plant.
- The BASE Corporation. LTD. is specialized in design, manufacturer & supply of BASE Brand lead acid tubular batteries, Two Wheeler, Automotive Battery & battery Components. The Organization follows all standard quality systems to achieve & maintain world Quality standards.
Sr. Executive – Production.
UNION BATTERY PVT. LTD.
Pune
02.2006 - 05.2011
- Company Overview: The UNION BATTERY PVT. LTD. is specialized in design, manufacturer & supply of UNION Brand lead acid tubular traction & stationary batteries & battery Components. The Organization follows all standard quality systems to achieve & maintain world Quality standards. The Company supplies the Union brand across the world & having exports globally in UK, Italy, Holland, Russia, Malaysia, Thailand, Taiwan, and Australia.
- Knowledge of Grid casting m/c, Pasting m/c, plate Formation, Tubular filling m/c.
- Approximately 200 persons & targeted production in Plate Mfg. section.
- Achieve Production Targets of Traction Battery, Inverter & Tubular Batteries set by the higher management & reporting to production head.
- Distinction for the successfully implementing 5S.
- Daily work management check sheet & shop floor meeting with section head.
- Morning meeting with operator & manpower deployment.
- Rejection reduction from 13% to 5%.
- Implementation of kaizens whereas required in plant work area to increase production & productivity.
- Checking & setup the process & m/c according to control plan twice in shift starting & ending.
- Resource Management.
- Effectively allocating the resources optimizing the available time, reducing wastes for enhancing productivity and profitability.
- Ensuring timely availability of equipment’s, spare parts & consumables to facilitate smooth execution of projects.
- Documentation as per ISO Quality System.
- The UNION BATTERY PVT. LTD. is specialized in design, manufacturer & supply of UNION Brand lead acid tubular traction & stationary batteries & battery Components. The Organization follows all standard quality systems to achieve & maintain world Quality standards. The Company supplies the Union brand across the world & having exports globally in UK, Italy, Holland, Russia, Malaysia, Thailand, Taiwan, and Australia.
Supervisor
Metro engineers construction .co
11.2003 - 02.2006
- Handing man, machine, raw material to achieve set target in given time.
- Maintaining & producing production related documents.
- To meet shift-wise, daily, weekly & month-wise targets by utilizing available manpower & machine resource on line.
- Meet the required production level in accordance with quality, safety & Reliability & cost control.
- To plan daily raw material stock for daily production to keep inventory minimum and release schedules on monthly basis.
- Co-ordination for raw material planning & developing.
- Responsible for checking in process quality, final quality & preparation of inspection report.
- Maintaining the shop floor discipline & safe work environment in the department.
- Knowledge of job Planning & sequencing.
- Study productivity of each process using time study techniques & cost reduction.
- Member of feasibility study team for new Enquiries about manufacturing facility.
- Manpower planning & management, Material planning & management & Export scheduling & planning.
- Ability to train the workmen, motivate and lead them to achieve production norms & targets.
- Excellent communication skills, self-starter attitude & good team member as well as leader.
Education
BE - Mechanical Engineering
P.D.A ENGG COLLEGE
Gulbarga, KarnatakaP.U.C - SCINCE
BORD OF BANGALORE
S.S.L.C -
BORD OF BANGALORE
Skills
- Operating Systems: WINDOWS 98 / 2000/ XP/ 7/ 11
- Office Suites: Microsoft Office Word, Excel, PowerPoint, Outlook Access
- Video Conferencing Tools: Proficiency with Zoom, Microsoft Teams, or Google Meet
Personal Information
- Date of Birth: 17/10/1974
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
- Kannada
- English
- Hindi
- Marati
Key Result Areas
- Improving internal processes, reducing costs, and optimizing workflows within the unit.
- Building a high-performing team, mentoring and developing staff, and ensuring effective communication within the unit..
- Ensuring customer satisfaction, addressing complaints, and building strong relationships with stakeholders..
- Manpower planning & management, Material planning & management & Production scheduling & planning.
- Achieving revenue targets, increasing profits, and identifying new business opportunities.
- Maintaining high quality standards, ensuring compliance with regulations, and adhering to ethical guidelines.
- Excellent communication skills, self-starter attitude & good team member as well as leader.
Timeline
Manager –( Production.)
TUDOR INDIA LTD
03.2015 - Current
Asst. Manager –( Production.)
Base Corporation Ltd
05.2011 - 03.2012
Sr. Executive – Production.
UNION BATTERY PVT. LTD.
02.2006 - 05.2011
Supervisor
Metro engineers construction .co
11.2003 - 02.2006
BE - Mechanical Engineering
P.D.A ENGG COLLEGE
P.U.C - SCINCE
BORD OF BANGALORE
S.S.L.C -
BORD OF BANGALORE
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