Santosh Kumar Behera

With 14 years of experience as a professional with expertise in SolidWorks, Creo,AutoCAD, and Ansys. Demonstrates proficiency in DFM, DFA, DFMEA, GD&T, machining, and welding symbols. Known for decision-making expertise and strategic thinking capabilities. Skilled in inventory control techniques and solutions-focused approaches. Adept at quality assurance controls and customer relationship management.

Silver Award for the VE

Quantum Leap Award

Ground Breaker Award

Star Team Award

• Study specifications, benchmark products, and prepare conceptual designs as per IEC Standards
• Check design interference of parts in static/dynamic operations and verify DFMEA, PFMEA, DFA, material selection & outsourcing components
• Prepare assembly & part drawings with suitable GD&T, machining, welding symbols & surface finish
• Create conceptual prototypes and verify basic operations & troubleshooting
• Conduct NPD review meetings with the CFT Team (R&D, Manufacturing, Method, Product Management Group, Sales & Services, and Quality)
• Prepare bill of materials, assembly procedures, and customization of products
• Coordinate with engineering, testing, and quality teams for product improvement
• Perform root cause analysis for site complaints and revise designs
• Knowledge of SAP transactions for DCN, BOM, Cat No, and PR creation
• Value Engineering Coordinator for Medium Voltage Switch Gear
• Knowledge of Lean Office

• Design of general arrangements, internal arrangements, explosion vents, louvers &supports for Medium voltage switchgear products up to 36 kV as per IEC standards
• Sheet metal fabrication enclosure of metal-clad indoor and outdoor kiosk, VCB panel, RMU with ingress protection up to IP63, IK10, and internal arc fault protection up to 50 kA 1 sec

• Performing contact resistance measurements, breaker contact timing tests, velocity measurements and bounce duration of contacts, primary injection tests, high voltage withstand tests and lightning impulse tests, insulation resistance tests, temperature rise tests, verification of ingress protection (IP tests), and operational checks.

• Design and development of MV AIS, GIS & RMU for various clients including NTPC, Vikram Solar, Tata Power, RIL, OPTCL, HMRL, MSCTCL, BSES, Udaipur Smart City
• Design , Validation & Varifiaction of CRP ,AIS & GIS KIOSK Panel (IP54 & IK 10)
• Cost Optimization Design of 11kV, 25kA AIS Panel (5% Material Cost Reduction)
• Cost Optimization Design of GAMESA GIS Panel ( 4% Material Cost Reduction )
• Retrofit Breaker Design, Validation & Verification of GE & NGEF Make

Fuse Blown PT arrangement for 33kV , 31.5kA GIS Panel (CMRL)