Santosh Raghunath Dere

Strategic and results-driven Engineering and Production Leader with over 26 years of experience in Manufacturing, New Product Development (NPD), and Project Engineering across the automotive and precision components sectors. Expert in production planning and control, end-to-end manufacturing process management, and machine maintenance for high-volume CNC-based operations. Proven ability to manage manpower, tooling, and raw material planning, monitor OEE, and drive process improvements to enhance productivity and reduce downtime. Skilled in capacity analysis, troubleshooting on CNC machines, and lean manufacturing practices. Well-versed in international quality systems including IATF 16949, ISO 9001, ISO 14001, and AS9100. Adept at leading cross-functional teams, executing large-scale projects, and aligning engineering and production strategies to meet business objectives and customer requirements on time.

• Japan, Final pre-acceptance of Micron make ID grinding machine
• Japan, Final pre-acceptance of Micron make center less OD grinding machine
• Poland, Danfoss sleeve and spool project (Steering parts) technical review
• Denmark, Danfoss sleeve and spool project (Steering parts) technical review
• Belgium: visited to check the health of machines
• Poland, Danfoss Work function spool (Orca) project technical review
• Denmark, Danfoss Work function spool (Orca) project technical review

• Successfully reduced cost per piece for the Danfoss Sleeve and Spool Tool through optimized tooling and process improvements.
• Achieved significant cycle time reduction in the Cummins Spring Housing Project, enhancing productivity and operational efficiency.
• Led the development of high-precision components including the Z Bearing and Turbocharger Shaft, meeting stringent quality and dimensional requirements.
• Strategically optimized the manufacturing process for GEN3 BS6 Thrust Spacers, increasing monthly production capacity from 21,300 to 37,000 pieces, resulting in improved output and better resource utilization.

Date of Birth: 12/25/76

• English
• Hindi
• Marathi

GD&T Course, CNC Programming, Microsoft Office, Quantity Surveying, Manufacturing/Industrial Experience, High Precision Micron ID Grinding, New Set-ups/Diversifications, Manpower Planning, Project Management, Quality Assurance

Performance-driven and versatile Manufacture Engineering professional with 26+ years of experience in creating innovative, cost-efficient designs for automotive tools. Versatile and an astute Engineering Manager, leveraged leadership abilities in directing the entire gamut of Product/Tool Manufacturing in automobile projects with in-depth involvement in project planning, design, Cycle Time Reduction, cost estimation, scope definition, risk analysis and finalization of techno-commercial aspects. Adept at successfully managing projects of all sizes and consistently improving processes. Exceptionally skilled at cultivating solid business relationships and effectively communicating with people from diverse backgrounds. Superior problem-solving and analytical skills and ability to identify the root cause of issues and implement creative, targeted solutions.