Saravanan G
Manufacturing Engineering
Chennai
Summary
Experienced engineering professional with a proven track record in project management and technical innovation. Skilled in driving engineering processes to achieve optimal performance and ensure high-quality outcomes. Recognized for a collaborative approach and reliability in dynamic environments, leveraging problem-solving and analytical skills. Adept at delivering innovative solutions and consistently meeting project objectives.
Overview
19
19
years of professional experience
Work History
Senior Engineer
Royal Enfield
10.2017 - Current
- Conducted regular performance reviews, identifying areas for improvement and developing action plans to address them.
- Developed and implemented strategies to maximize customer satisfaction.
- Empowered employees to take ownership of their responsibilities, leading to increased accountability and improved performance outcomes.
- Implemented quality control systems to boost overall product consistency and reliability.
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
- Led Kaizen events focused on continuous improvement within various areas of the manufacturing environment.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Developed process control strategies for optimizing equipment performance and reducing variability in production output.
- Reviewed processes, identifying areas requiring improvement.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
- Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Championed and facilitated kaizen events to drive continuous improvement efforts throughout the organization, resulting in a culture of operational excellence.
- Collaborated with cross-functional teams to troubleshoot production issues and implement corrective actions.
- Optimized production processes, resulting in increased efficiency and reduced waste.
- Analyzed production data to predict trends and adjust strategies accordingly.
- Reduced downtime by establishing predictive maintenance schedule for critical machinery.
Senior Engineer
DAIMLER INDIA COMMERCIAL VEHICLES
02.2013 - 10.2017
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
- Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
- Conducted root cause analysis on defective products, leading to targeted improvements in manufacturing processes.
- Conducted time studies to identify areas for improvement within the manufacturing process.
- Analyzed production trends to make informed decisions regarding labor allocation and resource needs.
- Supported the introduction of new products by coordinating pilot runs and ramp-up activities while maintaining quality standards throughout the process transition period.
- Promoted a culture of safety by actively participating in safety audits and implementing corrective actions to mitigate identified risks.
- Optimized production flow by designing and implementing efficient workstations and tooling solutions.
- Identified appropriate methodology to shorten cycle time and achieve target margins.
- Calculated overall production costs by evaluating material, labor and other expenditures.
- Managed daily operations for optimal performance, ensuring smooth workflows and timely completion of tasks.
- Maintained open lines of communication with upper management to provide regular updates on operational progress and challenges faced by the team.
Production Associate
FORD INDIA PVT LTD
02.2006 - 07.2010
- Contributed to the achievement of safety goals, promoting workplace safety through training sessions and regular equipment maintenance checks.
- Prepared materials for assembly work to keep workflows running smoothly.
- Consistently maintained a clean, organized, and safe work environment to ensure the efficient completion of repairs and the wellbeing of both employees and customers.
- Followed detailed repair and maintenance procedures for consumer products.
- Executed continuous improvement initiatives to streamline production processes.
- Trained new team members on equipment operation, safety protocols, and company policies, fostering a skilled workforce.
- Reduced machine downtime by implementing preventive maintenance procedures and regular inspections.
- Troubleshot equipment malfunctions quickly to minimize disruptions in production schedules.
- Improved product quality with meticulous monitoring of manufacturing parameters and adherence to specifications.
- Maintained accurate records of production data, enabling informed decision-making based on real-time insights.
- Evaluated data from production runs, identifying trends and opportunities for improvement to optimize overall efficiency.
- Improved product quality by implementing rigorous quality control checks at various production stages.
Production Associate
BMW INDIA PVT LTD
03.2009 - 02.2010
- Safely operated hand and power tools to complete repetitive tasks.
- Organized work to meet demanding production goals.
- Contributed to the achievement of safety goals, promoting workplace safety through training sessions and regular equipment maintenance checks.
- Supported current production needs by moving items between equipment, conveyors, and staging areas.
- Improved product quality with thorough inspections, identifying and addressing potential issues before shipment.
- Troubleshot machinery issues, minimizing downtime by quickly diagnosing problems and performing necessary repairs.
- Participated in training sessions to enhance skills and knowledge.
- Resolved issues quickly to maintain productivity goals.
- Met production targets and tight deadlines by collaborating closely with team members.
Education
Diploma - DEEE
SRI SAIRAM POLYTECHNIC COLLEGE
CHENNAI 04.2001 -
Skills
Team leadership
Timeline
Senior Engineer
Royal Enfield
10.2017 - Current
Senior Engineer
DAIMLER INDIA COMMERCIAL VEHICLES
02.2013 - 10.2017
Production Associate
BMW INDIA PVT LTD
03.2009 - 02.2010
Production Associate
FORD INDIA PVT LTD
02.2006 - 07.2010
Diploma - DEEE
SRI SAIRAM POLYTECHNIC COLLEGE
04.2001 -
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