Sarfaraz Patwekatr

- Led and executed the Parts Approval Process PPR (PPAP) & ISIR using the Global Planning Tool (SAP) & Team center.

- Successfully secured First Sample Inspection approval from HQ (Germany) for new development parts.

- Strategically planned and managed incoming material inspections for diverse components, raw materials, and finished products from 200+ suppliers.

Demonstrated expertise in utilizing various Quality Tools to optimize processes and maintain the highest quality standards.

- Conducted comprehensive Audits & Assessments, identifying areas for improvement, and implementing corrective actions.

- Instrumental in driving Continuous Improvement initiatives, resulting in enhanced operational efficiency and cost savings.

- Meticulously performed inspections, ensuring compliance with stringent quality specifications and industry standards.

- Utilized Microsoft Excel proficiently to analyze data and make data-driven decisions for process enhancements.

Demonstrated proficiency in SAP, leveraging the platform to streamline supply chain operations and ensure seamless material flow.

- Experienced in Validation procedures, ensuring compliance with regulatory requirements and industry best practices.

- Sound knowledge of Six Sigma methodologies, enabling the successful execution of process improvement projects.

- Proven track record in Problem Solving, effectively resolving complex issues to minimize disruptions and optimize productivity.

- Conducted Root Cause Analysis to identify underlying issues and implement targeted solutions.

- Fostered a culture of Teamwork & Collaboration, leveraging diverse expertise to achieve shared goals.

- Diligently managed Risk by implementing proactive measures to mitigate potential quality and supply chain challenges.

Localization of Magnet Wires

Accomplished the successful localization of Magnet (PU 180 Enamel) wires, encompassing sizes from 0.09mm to 0.4mm during Phase I. Orchestrated comprehensive development processes, including Internal Pre-Production Runs (PPR), PPR collaboration with suppliers, and in-depth discussions on requirements. Conducted on-site inspections in adherence to the international standard IEC 60317-0-1.

The meticulous execution of development activities has resulted in the seamless transition of wires into serial production.

• Resolved issues quickly to maintain productivity goals.
• Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
• Established clear priorities and production quality standards.
• Evaluated team member performance regularly to identify and resolve productivity concerns.
• Achieved on-time shipments goal by empowering employees to continued success.
• Coordinated with other departments to maintain smooth and efficient product flow.
• Managed team of 40 production workers, overseeing productive production processes and meeting all deadlines.

- Successfully managed Quality In-process and Quality Incoming activities to maintain top-tier quality standards.

- Spearheaded quality planning for incoming components, raw materials, and sub-assemblies, ensuring flawless production processes.

- Developed robust quality plans for all in-house manufactured products, optimizing overall product quality.

- Conducted process audits as per established schedules, enhancing process efficiency and compliance.

- Ensured precise setup and conditioning of machines and manual processes to meet rigorous performance and quality standards.

- Proactively handled internal complaints, promptly implementing corrective actions and conducting in-depth analysis to prevent recurrence.

- Led instrument calibration efforts and efficiently planned factory operations to maximize productivity and product quality.