Summary
Overview
Work History
Education
Skills
Additional Information
Interests
Reading Spiritual books
Timeline
Generic

SAROJA KUMAR BARAL

PLASTIC ENGG , MBA
MUMBAI

Summary

Qualified Plastic Engineer with MBA (Multi Skilled) with over 21 years’ experience in Plastic .
  • I have skill to establish New manufacturing set up , new tools and mould development , New machinery selection new raw material selection and optimisation of process .
  • Implementing systems in place to have smooth operation of the plant - ISO, 9001
  • Has the grip of all types of Equipments & Suppliers related to Plastic Company, Utilities
  • Have successfully achieved the task to increase Production efficiency within the target time in my Last companies.
  • Cost reduction , Cost saving initiatives & yield control programs to ensure the minimum possible product conversion cost to allow maximum flexibility for the marketing / Sales team with in the quality standards .
  • Handled different positions in manufacturing facility –VP operation, R&D Manager Production Manager, Senior Production Engineer, Production Engineer.

Overview

22
22
years of professional experience
5
5
years of post-secondary education
3
3
Languages

Work History

Head of Production

ALPINE LIFWCARE
AHMEDABAD
08.2022 - Current

COMPANY PROFILE :-

M/S ALPINE LIFE CARE is manufacuring injection moulding and blow moulding vial for medicine packing .Total packaging solution for drugs packing . All products are EXPOERT TO USA ,


MY ROLE & RESPOSIBILITY

1)New factory set up , New vendor development ,

2)New product and mould devlopment ,

3)machinery selection, material selection .

4) manpower selection as per position

5)Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.

6)Standardized production procedures, job roles, and quality assurance guidelines.

7)Reviewed work for quality and compliance with company standards and design specifications

8)Managed continuous improvement initiatives to drive gains in quality, flow, and output.

9)Resolved issues quickly to maintain productivity goals.

10)Delivered direct feedback to senior management regarding project visibility and status.

VP OPRARTION

SEPIO PRODUCT PVT LTD
MUMBAI
10.2016 - 07.2022

COMPANY PRFILE:- Sepio Products is a global leader specializing in the production and supply of high-quality indicative security seals. We offer a range of tamper proof seals, which are developed as per global standards and are constantly evolving with cutting edge digital technology to set new industry benchmarks

PRODUCT USER:-

AMAZON , FLIPKART , INDIA POSTAL , TNEB, MSEB , RTO , ECOM,


WORKS DONE HERE:

1)Handled New product development ,

2) New factory set up ( 2 factory set up done)

3)New machinery selection and optimization

4)ink development , USW machinery development with three HORN SYSTEM .

5) Raw material procurement and vendor management .

6)production line optimization .

7)customer complain rectification.



R&D Manage (New Product & Process Development)

M/S SAMRUDHI INDUSTRIES
MUMBAI
09.2014 - 05.2016

COMPANY PROFILE:

M/S Samruddhi industries limited turnover is 300 cores .they manufacturing plastic furniture, milkcans, household items, crates,mats, ghamela and pail containers. Brand is “Samruddhi unbreakable”. Corporate office at sangli and four manufacturing factory .Also manufacturing industrial product for M/S GARWARE INDUSTRIES, M/S CHIRAG ICE FACTORY&,M/S EKDANT INDUSTIRES

Project completed till now in M/S SAMRUDHI INDUSTRIES.

1)R&D CENTER APPROVAL FORM GOVT. OF INDIA (DSIR)(Department science and industrial research)

2)ISI mark for crates(BIS.INDIA)

3)PAIL CONTAINER PROJECT

4) INDUCTION HEATER FOR INJECTION MOLDING MACHINE(POWER CONSUMTION REDUCE 40%).

5)MASTERBATCH CONSUMTION REDUCE 30% BY USING STATIC MIXTER.(18% M.B COST SAVED).

6)30 NOS MOLD IMPORTED FROM CHINA WITH TROUBLE FREE.

7)40 NOS MOLD RUNNING AUTO CONDITION.

8)15 TON LUMPS CONSUME WHICH ARE STOCK LAST 5 YEARS.

9)STD CYCLE TIME AND WEIGHT CHART MAKE.

10)MOLD MAINTENACE DEPARTMENT ESTABLISH .

11) QRC SYSTEM ADOPTED FOR QICK MOLD CHANGING PROCESS.

12) 2 NOS MACHINE CHANGE SERVO DRIVE SYSTEM.


FACTORY MANAGER

M/S PETUELA INDUSTRIES
MUMBAI
08.2007 - 09.2014

COMPANY PROFILE;

M/s petuela industries is situated at vasai which is very dynamic field of manufacturing of plastic bottle/container, caps /closers for the packaging industries. We cater to cosmetics,& Medical Industries. Our main customers are FDC ltd, CIPLA Ltd, Ranbaxy Ltd, Johnson & Johnson, and Wipro, A.G Polypack, SIRMAXO LTD, PIRAMAL GLASS,AVON,&REVLONetc. Having 10no’s injection molding m/cs, 12 no’sEBM molding M/Cs 4 screen printing m/c ,4 nos pad printing m/c,1 nos labeling m/c ,2 nos foiling m/c and 4 nos shrink sleeving m/c

v RESPONSIBILITIES :-

v Reporting to director.

v Looking the production planning, Daily update and share of plant operation results.

v Looking the preventive Maintenance of machine, mould, and utilities, ordering of spare parts.

v Looking the daily Inventory of raw materials and Packing material stocks

v Looking the Scheduling of mould change as per production planning

v Looking the Installation, Commissioning activities of Automated Injection Molding Plant for Moulding, EBM Machines.

v Expertise in Injection Molding & CLOSURE making machines

v Achieving the production target, Scheduling the Internal audit

v Looking the root cause analysis to avoid rejection and customer complain.

v Planning raw material and packing material supply requirements, based on sales forecasts and production capacity, and communicate requirements to Procurement and purchasing department ensuring that supply reliability is maintained at all times at minimum cost.

v Responsible for proper quality of finished packaged goods.

PRODUCTION INCHARGE

M/S ANAND INTERNATIONAL
MUMBAI
05.2006 - 07.2007
COMPANY PROFILE m/s ANAND INTERNATIONAL. vasai is an ISO 9000-9001 company which is a very renowned name in the field of manufacturing ball pen & jail pen in exports. . Company using all most all plastics material(PP ,LDPE ,LLDPE ,HDPE,PPCP,ABS, PC ,NYLON-6 , ACETAL ,GPPS). Company is established with 10nos of injection molding m/c tonnage starting from 50T TO 150T & approx 150nos of mould.

v RESPONSIBILITIES :-

v Reporting to Production Manager

v Looking manpower set up as per machine

v Looking worker ,supervisor ,engineer training

v Process stabilization

v All record maintain as per ISO -9001

v New mould trial

v Rescheduling of mould change

v Primary maintenance of mould and machine

v Root cause analysis to avoid rejection

v Looking the achieving production target

PRODUCTION ENGG.

M/S CELLO PLASTIC PRODUCTS LTD
DAMAN
09.2001 - 05.2006

COMPANY PROFILE :

Manufacturer of writing instruments. Cello® started its journey in 1995 by manufacturing & marketing wide range of classic ball pens with imported tips and German inks.

RESPONSIBILITIES:

v Reporting to Production Manager

v Organizing the Production Planning Control for the Molding Shop & Assembly Line.

v Manpower Management & Planning.

v Responsible for Preventive and Break down maintenance of m/cs and utilities.

of the Injection molding Machines, Auxiliary Machines, Assembly line, & utilities.

v Processing Parameter setting .

v Build up the teams for the Molding & Assembly Plant.

v Well trained in Injection molding machines for producing casing of Plastic Thermo ware / House ware &pen and stationary . Machine capacity varies from 85T to 250T capacit



Education

Bachelor of Science - Chemistry

BSC (CHEMISTY)
UTKAL UNIVECITY , ODISHA
03.1997 - 03.1999

Bachelor of Science - PLASTICS

PLASTIC ENGG , PGD-PPT
CIPET , CHENNAI
03.2000 - 06.2001

Associate of Science - Operations Management

MBA
SIKIM MANIPAL UNIVERSITY, MANIPAL
06.2007 - 06.2009

Skills

    NEW MANUFACTURING FACTORY SET UP(PLASTIC)

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Additional Information

Father’s Name : Anandi Charan Baral

Date of Birth : 2nd March 1979.

Marital Status : Married

Religion : Hindu

Language Known : Oriya, Hindi & English

Interests

Read spiritual books

Reading Spiritual books

Bhagavat gita

Timeline

Head of Production

ALPINE LIFWCARE
08.2022 - Current

VP OPRARTION

SEPIO PRODUCT PVT LTD
10.2016 - 07.2022

R&D Manage (New Product & Process Development)

M/S SAMRUDHI INDUSTRIES
09.2014 - 05.2016

FACTORY MANAGER

M/S PETUELA INDUSTRIES
08.2007 - 09.2014

Associate of Science - Operations Management

MBA
06.2007 - 06.2009

PRODUCTION INCHARGE

M/S ANAND INTERNATIONAL
05.2006 - 07.2007

PRODUCTION ENGG.

M/S CELLO PLASTIC PRODUCTS LTD
09.2001 - 05.2006

Bachelor of Science - PLASTICS

PLASTIC ENGG , PGD-PPT
03.2000 - 06.2001

Bachelor of Science - Chemistry

BSC (CHEMISTY)
03.1997 - 03.1999
SAROJA KUMAR BARALPLASTIC ENGG , MBA