Sasikumar P
Factory Quality Manager
Kanchipuram
Summary
To working a globally competitive environment on challenging assignments that shall yield the twin benefits of job satisfaction and a steady-paced professional growth A challenging career with a continuous improvement to the company and my own, through my contribution.
Work Experience HISENSE India Electronics Private Limited, Noida. Experience details Working as a Quality & Development Manager in the Hisense India Private Limited form May2022 to Till Date. Profile of the Organization Working as Factory manager to Dixon & Bhagwati manufacturer of LED TV Products at Tirupati. My Role OEM,ODM Quality & Technical Support to India side. NPI Activity & Local Part development. Process Failure analysis & improvement. Plant ESD/EOS auditor. Production Yield Improvement. Ensure 100% Product factory Out. 4M & 1E change follow up Worker Skill up. My Responsibilities Ensuring CTQ & PL process parameters. Ensuring 100% quality product delivered to customer. ESD/EOS daily & monthly audit planning & control. Dixon & Other local supplier Improvement activity. Localization for All packing material. Supplier Quality Assurance for OEM & ODM. Ensure 100%Product Outgoing without affecting Quality. Yield & Process Improvement through Worker Tracking report & Daily Dummy test plan. Pending Lot Closure support. FG Warehouse Audit & Ensure Standard stacking method. Support for New Product Ontime Launching. NPI Reequipments follow up with Local & Hisense HQ(Jigs, Fixters & RM, Part Approval,Etc.,.
Overview
20
20
years of professional experience
Work History
Quality & Development Manager
HISENSE India Electronics Private Limited
05.2022 - Current
- Company Overview: Working as Factory manager to Dixon & Bhagwati manufacturer of LED TV Products at Tirupati
- OEM,ODM Quality & Technical Support to India side
- NPI Activity & Local Part development
- Process Failure analysis & improvement
- Plant ESD/EOS auditor
- Production Yield Improvement
- Ensure 100% Product factory Out
- 4M & 1E change follow up
- Worker Skill up
- Ensuring CTQ & PL process parameters
- Ensuring 100% quality product delivered to customer
- ESD/EOS daily & monthly audit planning & control
- Dixon & Other local supplier Improvement activity
- Localization for All packing material
- Supplier Quality Assurance for OEM & ODM
- Ensure 100%Product Outgoing without affecting Quality
- Yield & Process Improvement through Worker Tracking report & Daily Dummy test plan
- Pending Lot Closure support
- FG Warehouse Audit & Ensure Standard stacking method
- Support for New Product Ontime Launching
- NPI Reequipments follow up with Local & Hisense HQ(Jigs, Fixters & RM, Part Approval,Etc.
- Working as Factory manager to Dixon & Bhagwati manufacturer of LED TV Products at Tirupati
- Cost saving by introducing alternate TV manufacturer Bhagwati New Supplier
- Low Box Development done with Khetan -Hyderabad
- Power Cord cost saving by introducing Local Supplier -UKB ,Noida
- Product manufacturing cost saving done through SKD To CKD conversion
- Process Defect reduction through -Daily in process meeting
- Worst defect arrested Light leakage Offline backlight testing at LCM Final, Reduced Dust particle by adding vacuum cleaning
Team leader
SAMSUNG India Electronics Private Limited
04.2010 - Current
- Company Overview: SAMSUNG is the leader and largest manufacturer of LED TV Products
- In charge of LCM and TV Assembly Process
- Quality
- Process defect analysis & control
- Incoming material quality analysis & control
- Reduce worker defects
- Plant ESD/EOS auditor
- Line process setup
- Process Outgoing defect control
- Process defect reduction activity
- Maintain and control worst defect countermeasure
- Vendor process verify ,process follow up & control
- Finished goods quality management
- Responsible worker Job certification
- Heading daily Process defect control meeting to ensure all issues to production roadblocks are dealt properly and preventive & corrective action is taken in timely basis by coordinating with shift support team
- Maintain & reduce daily defects by proper analyzing
- Model change time management
- Ensuring CTQ & PL process parameters
- Ensuring 100% quality product delivered to customer
- ESD/EOS daily & monthly audit planning & control
- Vendor countermeasure effectiveness followup
- LCM clean room inspection and management
- Field Defect Elimination activity
- SAMSUNG is the leader and largest manufacturer of LED TV Products
- Internal defect reduction activity program
- TV Accessory foolproof setup implemented
- Auto inspection (Timeout error) defect eliminated by creating awareness between workers
- Premium model TV accessory missing eliminated by introducing sequential E-pass scanning
- Label fool proof system
- Particle defect reduction in LCM
Process control technician
SALCOMP India Pvt Ltd.
01.2007 - 01.2010
- Company Overview: It is a largest charger manager manufacturing company in India
- Reduce rejection PPM in responsible Line
- Scrap reduction
- Co ordinate OQC
- Maintain 5s in responsible Line
- Train the operators for line defects detection
- Man power allotment in shop floor
- Process parameter settings of wave soldering M/C, Reflow Oven & Screen printer machines
- Temperature profile control of wave soldering & reflow
- Continuous improvement for wave soldering & reflow M/c defects
- Laser marking parameter setting & control
- Ultrasonic welding parameter setting & control
- It is a largest charger manager manufacturing company in India
- Ultrasonic Welding Machine Scrap Reduced through the new program setting
- Laser Making Machine scraps Reduced
- SMT MELF Diode Missing issue cleared
- Glue consumption reduced by introducing daily material consumption sheet
- Charger improper welding reduced by introducing online machine data graph reader
Technical Apprentice
Lucas TVS India Pvt Ltd.
01.2005 - 01.2006
- Training undergone: SAMSUNG INDIA PVT LTD ESD/EOS auditor training
- South Korea
- Hisense China -Qingdao For Factory Improvement Study(2 times)
- Accolades: Samsung chennai ESD/EOS trainer & auditor
Education
DEEE - Electrical & Electronics
Pallavan polytechnic college
KanchipuramSkills
SAP
Areas Of Interest
- Process control
- Analysis & Problem solving techniques
- Worker Training & Development
- Team Management & Manpower handling
- ESD/EOS, Vendor & PROCESS Auditing
- LCM clean room management and Environment improvement
Job Profile
Quality Team Leader, Wide range of experience in the Quality field., Able to work on own initiative & as a part of a team., Leadership skills like involving, managing, developing and motivating teams to achieve their objectives.
Mobile Numbers
- 8754438012
- 7010777896
Personal Information
- Passport Number: K7881311
- Date of Birth: 01/27/86
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that the information furnished above is true to the best of knowledge and belief. I assure that, if any placed, I will serve the organization with utmost Genuineness and Dedication.
Timeline
Quality & Development Manager
HISENSE India Electronics Private Limited
05.2022 - Current
Team leader
SAMSUNG India Electronics Private Limited
04.2010 - Current
Process control technician
SALCOMP India Pvt Ltd.
01.2007 - 01.2010
Technical Apprentice
Lucas TVS India Pvt Ltd.
01.2005 - 01.2006
DEEE - Electrical & Electronics
Pallavan polytechnic college
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