SATHEESH S

Resourceful professional with 13+ years of experience in new product development, product data management, and RFQ-based design and costing across Aerospace, Railways, Industrial, and Medical sectors. Skilled in line balancing, cycle time calculation, and mass production setup. Proficient in developing Power BI dashboards for real-time decision-making and experienced in Python for data analysis. Currently pursuing a specialization in Data Science and AI with a focus on cost optimization and continuous process improvement through data insights.

• Successfully assembled Package on Package (PoP) in multiple products.
• Quoted 150+ RFQs with accurate should costing.
• Completed 200+ NPIs across SMT & HLA processes.
• Certified in IPC-A-610, ISO 9001:2015, AS9100 Rev D, and IATF 16949:2016.
• Implemented SMED process, significantly reducing changeover time.
• Delivered multiple cost-saving projects.
• Improved output efficiency with optimized manpower.
• Enhanced process quality and productivity through continuous improvement.
• Completed training in ESD, 5S, MSL & MSD handling.
• Developed Power BI dashboards to visualize and automate RFQ tracking, NPI progress, and manufacturing KPIs for real-time decision-making.

• Role – Should costing and NPI Product/Process design Engineer.
• RFQ (Components details, Manufacturing cycle time calculation(NRE), cost saving)
• Proficient in creating interactive Power BI dashboards and reports using data from Excel, SQL databases, and cloud sources
• Developed custom visualizations to support Engineering KPIs like RFQ turnaround time, cost-saving impact, line productivity, and yield metrics.
• Experienced in data transformation using Power Query (M Language) and Data Modeling using DAX
• Ensure the Manufacturing Feasibility Analysis (MFA)Study.
• Inspection plan (dimensional) to ensure design intent is met and maintained.
• Jigs, tools and fixture development for new and existing products to reduce production cycle time
• Preparation Bill of Material(BOM)
• Having all the control of process issues in SMT and Box build line.
• Creation of Work Instruction which should able to deliver the information of requirement of Customer
• Stencil, Wave pallets, De-penalizing tool, Tools & Fixture, SMT & THT Machine programming preparation for the product
• Technical Illustration: To meet the Customer requirements, giving presentations to the operators & production line workers.
• Participated number of KAIZEN” activities to improving the productivity and quality.
• Qualified 5’s auditor