Summary
Overview
Work History
Education
Accomplishments
Certification
Timeline
Generic

Sathiaselvam S

PROJECT MANAGER
Bangalore,KARNATAKA

Summary

Hands-on expertise in leading overall project & engineering activities right from the conceptualization stage to the execution and close-out. PROFILE SUMMARY Project Manager with 15+ years of experience in Project executions, Engineering and Service in process automation industry. Ensuring high quality customer handling experience through innovative and interpersonal skills. Project Planning, Customer Relationship Management, Service delivery, Pre-Sales and People Management. Skilled in Project Management, Industrial engineering, supervising projects with respect to cost, resource deployment, time over-runs and quality compliance; evaluating Service/Project progress & taking adequate corrective actions. Proven abilities in enhancing process operations, optimizing resource & capacity utilization, escalating operational efficiencies; while curtailing costs & expenses. Possess excellent negotiation, organizational, relationship management, problem solving and interpersonal skills with cross-cultural adaptation & creative abilities

Overview

15
15
years of professional experience
6
6
Certificates

Work History

Project Manager

Yokogawa India Ltd
Bangalore, Karnataka
09.2021 - Current

. Acts as prime interface with customers, establishing professional relationships to ensure that the project technical requirements and solutions are fully defined delivered within agreed schedule and budget.
. Project scope, Cost,Schedule, Quality , Communications, Procurement & Risk Management, R&O preparation.
· Preparing Project M a n a g e m e n t / Execution Plan & planning and attending KOM for kick starting of the projects
· Preparing project schedule & tracking the progress according to schedule.
· Preparing risk management plan & Risk r e g i s t e r with priorities, severities & risk management plan
· Weekly/Fortnightly/Monthly reviews of Project progress with Client/Consultant/Contractor
. Responsible for adherence to HSE Policy & Guidelines within the Engg. Group.
· Material reconciliation with Client/consultant & Sub vendors.
. Monitors and controls assigned work scope against the project plan, ensures effective change control and identifies risks / opportunities.
· Finalizing bought-out packages in coordination with purchase groups.
. Ensures that work assignments and sub-contracted work are executed to appropriate technical requirements, standards and quality systems (Implementation, Testing and Documentation)
· Periodic review of Opportunities to get add on/change orders for out of scope works
. Provide day-to-day consultation, leadership and direction to all engineering,procurement,sales group etc.
· Keeping Query List, Change Logs to build-up the case for amendment if required.
· Active participation in Monthly operation review meeting with business unit head.
· Periodic review of project specific skill matrix requirements with engineering and recommending/arranging trainings to resources
· Review of all contract documents such as Tender documents,P.O., TQ/CQ, Pre-bid documents etc..
· Support to project team for preparation of project specific Kaizen
· Meet with business stakeholders on a regular basis to provide customer feedback and recommendations to better the customer experience as well as internal process improvement
· Rewards & recognitions to the project team for timely milestone closure and achievements.
· Review of Lesson Learnt (Root Cause Analysis) for the Deliverables.

System Manager

Yokogawa India Ltd
Bangalore, Karnataka
10.2018 - 09.2021
  • Win XP migration of Experion R430 with C200 controller for Co-Gen Boiler system
  • Add-On in WGC LM-620-30 PLC system
  • Experion R430 with C200 controller for CDU II De salter
  • Dd- on
  • Add-On Experion R430 with C300 controller, ESD & F & G system, and OM & S DCU Add-on C200 system
  • International Paper-APPM, Rajahmundry: DCS Upgradation from Experion PKS R310.3 to Experion PKS R500.3 (RJ#6 Plant) & DCS upgradation from HC900, Experion HS R400.1 and ABB PLC to C300, Experion R500.3 (RJ#5 Plant)
  • Andhra Petrochemicals ltd,Vizag: LIOM to C300 upgradation ,WinXP Migration, Safety Systems
  • Igration
  • Shell India Markets Pvt Ltd, R & D, Bangalore - MBU, EEFB, Poder, BCU, MTU1, ID-0299,0302,1118,1165,1199, 8926 and CMBU Pilot plant with HC900, C200 & Experion R500 system
  • PROJECTS AND AUTOMATION SOLUTIONS)
  • Engineering and Commissioning – Preparation of Detailed Engineering activities for Process Industries as per the project requirements, Detailed Engineering Submittals like Datasheets, System Architecture, IO Assignments, HDM (Hardware Design Manual), FDS(Functional Design Specification), Preparation of FAT(Factory Acceptance Test) &
  • AT(Site Acceptance Test),Kick-off Meeting Hook-up Diagrams, Graphics, SIL verifications & SCADA database development
  • Material Submittals, Handling of technical issues with customers, Consultants, vendors and OEM’s and coordination with commissioning team
  • Study of various documents like Technical Specifications, Existing Logic diagrams, P & ID’s and wiring diagrams to prepare I/O list and hardware selection of the new system
  • Reparation of the Design Engineering documents like GA, Internal Layouts, Power distribution diagrams, Power supply and heat calculation, Cable schedule, Termination details, Module wiring
  • Iagrams, Instrument loop drawings, Network connection diagrams
  • Actively involved in software development (Ladder Logic & SCADA development) and commissioning of Honeywell
  • L200 PLC, Honeywell Safety Manager and Experion PKS Systems
  • Tender Evaluation for technical specification and discussion with customer
  • Project Management – RA Billing Activities, Monitoring of Project Execution, Supply Chain, and Cost Control, Time
  • Anagement, Resource Management, OEM/Vendor/System Integrators Coordination, Project Schedule monitoring, Health and Safety Plan, Quality Control Plan, Resource Planning, FAT, Material Delivery, Coordinating with Commissioning team, SAT and Project Handover and after sales service
  • Proactively identified areas of obstruction and suggested process modification to improve the efficiency
  • Of the project
  • Ensure common methods, techniques, tools and products as agreed by the knowledge communities / Process
  • Wner Group (POG) Leaders are being effectively applied and provide feedback for future improvement
  • Ensure group work in compliance with quality / safety procedures
  • Identify possible improvement opportunities and manage their implementation
  • Responsible for meeting productivity / utilization targets, OTTR and Deliverable PPM targets for the assigned project
  • Active participation in Organization initiatives such as Six Sigma, Honeywell Operating System (HOS)
  • Responsible for adherence to HSE Policy and Guidelines within the project team
  • Responsible to gather the FAT / Site Execution feedback / On-site service feedback/SAT to meet the customer satisfaction
  • Monitors and controls assigned work scope against the project plan, ensures effective change control and identifies risks / opportunities
  • Supporting new projects sales support as survey & estimation

Bharat Petroleum Corporation Ltd, JGC Corporation
  • TAS for 07 Locations -BPCL-Bhatinda, Jalandhar, Panipat, Rewari, Bharatpur,
  • Anpur & Mughalsarai
  • ML200 PLC, Safety Manager (SIL3), Experion PKS system, Radar, Servo, Electric & Pneumatic
  • OSOV, PD Meters, DCV’s, PT, TT, DT, LT Transmitters, Level, Pressure Switches & Pump Control
  • (NGHI SON REFINERY AND PETROCHEMICAL LLC, Vietnam- Krohne Analyzer
  • Evice Management System Integration with Experion R430 based DCS system.

Ceylon Petroleum Corporation Ltd
Colombo, Sri Lanka
  • Experion R430 with ML200 PLC.

PROJECT MANAGER

YOKOGAWA INDIA LIMITED
BANGALORE
10.2018
  • Handling end-to-end management of project deliverables with in-house, Project and System Engineering
  • Epartments as well as external vendors
  • Coordinating type & factory acceptance tests & commissioning of all projects related systems and equipment
  • Managing and leading team members; allocating resources among team members and guiding team members during the project, till final delivery
  • Delivering and implementing the project as per scheduled deadlines; extending post-implementation and maintenance support to the technical support team and client
  • Administering Site Supervisory Staff so as to ensure safety and quality of the project deliverables
  • ROJECTS, Modernization of Terminal Automation System Of NRMT, Assam and SMT, West
  • Engal
  • IOCL-Gujarat Refinery Limited: Supply, Design, Installation, Testing and Commissioning of automation package including ESD/PLC system, Access Control System, Hydrocarbon Gas Detection System, Integration of Fire
  • Ighting Automation system etc
  • Along with associated works on LSTK basis for KAhSPL area at Dumad
  • Assam Bio-Refinery Limited: Offsite Tankage Area-DCS
  • Assam Bio-Refinery Limited: Terminal Automation System, Assam
  • BPCL-Devangonthi-Terminal Automation System at Devangonthi Installation
  • IOCL Mathura Refinery & McDermott -Pilot project of Remote Diagnostic Solution for Remote Guidance and
  • Hermal Screening Camera with AI Based Advanced Temperature detection technology at McDermott
  • BPCL Add-on Projects- Bio Diesel Automation System for multiple BPCL locations.

LEAD ENGINEER

WITH HONEYWELL AUTOMATION INDIA LIMITED, LIFECYCLE, Kochi Refineries Ltd, Petroleum
CHENNAI
06.2011 - 09.2018
  • SOLUTIONS & SERVICES)
  • EY RESULT AREAS:
  • Handling end-to-end management of project deliverables with in-house GIS, Transformer, Control & Numerical
  • Rotection, Substation Control and Monitoring, Substation Engineering Departments as well as external vendors for balance of plant
  • Coordinating type & factory acceptance tests & commissioning of all substation-related equipment
  • Managing and leading team members; allocating resources among team members and guiding team members during the project, till final delivery
  • Delivering and implementing the project as per scheduled deadlines; extending post-implementation and maintenance support to the technical support team and client
  • Administering Site Supervisory Staff so as to ensure safety and quality of the project deliverables
  • Technical & sales support for Oil & Gas Refineries, O & G Pipelines, Cement, Mining, Petro Chemical, Paper and sugar and Power plants customers in south india
  • Engineering and Commissioning for Add-On and Migration projects – Preparation of Detailed Engineering activities for Process Industries as per the project requirements, Detailed Engineering Submittals like System Architecture,
  • O Assignments, HDM (Hardware Design Manual),FDS(Functional Design Specification), FAT(Factory Acceptance
  • Est) & SAT(Site Acceptance Test),Kick-off Meeting Hook-up Diagrams, Graphics, Material Submittals, Handling of technical issues with customers, Consultants
  • Study of various documents like Technical Specifications, Existing systems, P & ID’s and wiring diagrams to prepare I/O list and hardware selection of the new system
  • Reparation of the Design Engineering documents like GA, Internal Layouts, Power distribution diagrams, Power supply and heat calculation, Cable schedule, Termination details, Module wiring
  • Iagrams, Instrument loop drawings, Network connection diagrams
  • Service and Maintenance - Upgrading & Retrofit solution to existing installed base of DCS (S/w & H/w)
  • Handling of technical issues with customers, vendors, and OEM’s
  • Identifying pipeline opportunities, BOQ finalizing, proposal submissions and Order negotiation on customer requirement
  • Proactive involvement in BTI software’s MSS, Trace, SMX etc
  • Sales in existing IB
  • Configuration / programming support & testing of Experion PKS system and DCS/PLC system
  • Tender Evaluation for technical specification and assisting sales team
  • Cementing healthy Client relations for service enhancement and business growth
  • Conducting Training programs to client staffs about the DCS System
  • Supporting new projects sales support as survey & estimation
  • ROJECTS HANDLED:
  • NALCO, Alumina Refinery, Daman Jodi, HPCL, Vizag Refinery
  • BPCL

REGIONAL SERVICE LEAD

Petroleum, Ltd Refinery
Chennai
04.2009 - 05.2011
  • Mounted LPG Bullet automation Experion R430 with C300 controller, ESD and F & G system, -SOUTH (ENGINEERING FIELD SOLUTIONS)
  • EY RESULT AREAS:
  • Leading the Oil & Gas downstream Terminal Automation division technical support operation team for South India
  • Project Management: Survey, BOQ, Design, Documentation, commissioning, SAT, warranty Sign-off, LD, Milestone payments, monitor and control of timelines
  • Knowledge about the OISD Guidelines and implemented the same in various OGD terminals
  • Cementing healthy Client relations for service enhancement and business growth
  • Motivating and mentoring team of field engineers providing extended technical and functional support to resolve escalations, training, and development of skill sets, monitor direct job cost
  • Year on year growth on Service Intake/ Up gradations / Change Orders at stipulated Gross Margins
  • Order negotiation and management within stipulated delivery timelines, cross functional coordination/liasoning with sourcing, engineering, sales, and technical teams
  • MIS and reporting to internal and external stakeholders well versed in MS-Excel, PowerPoint, word etc
  • Service and Maintenance - Upgrading & Retrofit solution to existing installed base of PLC (S/w & H/w)
  • Handling of technical issues with customers, vendors, and OEM’s
  • Engineering and Commissioning – Detailed Engineering activities for upgrading/migration/Add-on of ML200 PLC,
  • Xperion systems as per the project requirements and project commissioning
  • DCS, PLC, SCADA sizing as per project requirements, solution to customer for field controls, increased customer focus and satisfaction
  • Ladder Logic and SCADA development and commissioning of GE-Fanuc series, ML 200 PLC and Experion PKS Systems
  • Configuration / programming support & testing of Experion PKS system and PLC system
  • Tender Evaluation for technical specification and discussion with customer
  • Project Management – Monitoring of Service, Project Execution, Supply Chain, and Cost Control, Time Management,
  • Esource Management, OEM/Vendor Coordination, Service Project Handover and take over after sales service
  • Conducting Training programs to client staffs about the Automation System
  • ROJECTS HANDLED:
  • HPCL-Irumpanam Terminal Automation Add-On Project
  • Petronet MHB Ltd, Hassan and BPCL,Devangonthi Terminal, Terminal Automation Add-On Project
  • BPCL-Devangonthi & BPCL-Tondairpet
  • HPCL-Kochi, BPCL-Chennai, HPCL-Chennai, IOCL- Ongole, IOCL, HPCL-Rajahmundry, IOCL,HPCL-Vijayawada, IOCL-
  • Amagundam, VVSPL Pipeline, GAIL-Vizag, Petronet MHB Ltd, Bangalore, IOCL, BPCL & HPCL-Bangalore, IOCL, BPCL & HPCL-Mangalore & IOCL-Port Blair Terminal Automation, CHENNAI (FOR HONEYWELL AUTOMATION INDIA LTD)
  • EY RESULT AREAS:
  • Leading terminal automation Service team for south india
  • Provided regional level technical assistance for existing install base projects
  • Modification of programs, Report Design, Ladder Logic as per Customers new requirements
  • Developed strong technical team for to support existing /new projects
  • Redressing Customer Complaints successfully within stipulated time period ensuring customer satisfaction
  • Site commissioning of PLC/SCADA/Field Instruments/CCTV/Safety Manager/GMS
  • PROJECTS HANDLED:
  • Pipeline & Terminal Automation Services for south India

Project Support

MAFOI & Team Lease
Chennai
02.2007 - 03.2009
  • For Honeywell Automation India Ltd), - Responsible for technical support for the Automation project (PLC, SCADA)
  • Coordinating with Weights & Measures Department for Calibration of Flow meters, Batch Controllers
  • Proactively identified areas of obstruction and suggested process modification to improve the efficiency of the
  • Erminal
  • Engaged in Site service, Operation, installation, client servicing, project planning, execution
  • Maintained automation system up time at 90% by avoiding reoccurrence of breakdown by carrying out preventive and predictive maintenance at regular intervals
  • Testing and Establishing Communications (RS 485 & RS 232) in various Microprocessor based field instruments to computers, CCTV System
  • Loop Checking, Termination in PLC Panels, Marshalling Panels, Relay Panels and Power Distribution Panels
  • Modification of programs, Report Design, Ladder Logic as per Customers new requirements
  • Performing Timely routine system and preventive maintenance of all metering system, Tank farm system, CCTV
  • Ystem
  • Redressing Customer Complaints successfully within stipulated time period ensuring customer satisfaction
  • Prepared Customer satisfaction survey monthly to keep track of customer complaints and attend them on a timely manner
  • Quick response during troubleshooting and provide quick solution at critical situation
  • Testing and Establishing Communications (RS 485 & RS 232) in various Microprocessor based field instruments to computers
  • Loop Checking, Termination in PLC Panels, Marshalling Panels, Relay Panels and Power Distribution Panels
  • Coordinating with Department of Weights and Measures for legal stamping
  • Modification of programs, Report Design, Ladder Logic as per Customers new requirements
  • Performing Timely routine system and preventive maintenance of all metering system, Tank farm system
  • Redressing Customer Complaints successfully within stipulated time period ensuring customer satisfaction
  • Demonstrated professional excellence in executing following projects:
  • Commissioned of 2 bays in BPCL-Mangalore Coastal Installation
  • Long term issues addressed and closed for BPCL-MCI & IOCL_Trichy
  • ROJECTS HANDLED

Bharat Petroleum Corporation Limited, Indian Oil Corporation Limited, Lakshith Consulting Pvt Limited, Chemtrols Engineering Pvt Ltd
Chennai
07.2006 - 02.2007
  • Performing site service, installation, business development, client servicing, project planning, execution
  • Providing technical support for the execution of Automation project (PLC, Batch Controllers and Tank Farm)
  • Conducted Installation and commissioning of the following project:
  • Add-on Project Volume to Mass based Loading at HPCL-MLIF
  • Add-on Project MOV Automation at HPCL-MLIF
  • Instigative in undertaking cost saving action by extending service up to electronic card level
  • Service and Maintenance for Smith Meters and FMC products
  • Handling of technical issues with Customers, Vendors, Contractors and OEM’s
  • Engage in Site service, Operation, installation, business development, client servicing, project planning, execution
  • Maintained automation system up time at 97% by avoiding reoccurrence of breakdown by carrying out preventive and predictive maintenance at regular intervals
  • Develop potential market for spares.

Education

BE - Instrumentation & Control Engineering

Dr.M.G. R Engineering College, Anna University

HSC - undefined

Mary’s Matriculation Higher Secondary School

Accomplishments

  • IOCL-Madurai Top : Terminal Automation System
  • HPCL Mangalore LPG Import Facilities: Terminal Automation System

Certification

C200 controller at SHELL LABS in May-2018.

Timeline

Project Manager

Yokogawa India Ltd
09.2021 - Current

System Manager

Yokogawa India Ltd
10.2018 - 09.2021

PROJECT MANAGER

YOKOGAWA INDIA LIMITED
10.2018

LEAD ENGINEER

WITH HONEYWELL AUTOMATION INDIA LIMITED, LIFECYCLE, Kochi Refineries Ltd, Petroleum
06.2011 - 09.2018

REGIONAL SERVICE LEAD

Petroleum, Ltd Refinery
04.2009 - 05.2011

Project Support

MAFOI & Team Lease
02.2007 - 03.2009

Bharat Petroleum Corporation Limited, Indian Oil Corporation Limited, Lakshith Consulting Pvt Limited, Chemtrols Engineering Pvt Ltd
07.2006 - 02.2007

Bharat Petroleum Corporation Ltd, JGC Corporation

Ceylon Petroleum Corporation Ltd

BE - Instrumentation & Control Engineering

Dr.M.G. R Engineering College, Anna University

HSC - undefined

Mary’s Matriculation Higher Secondary School
Sathiaselvam SPROJECT MANAGER