Sathish Kumar
Pondicherry
Summary
Dynamic Production Industrial Engineer specializing in production optimization and layout design. Adept at driving process improvements and enhancing quality control, I excel in cross-functional collaboration to deliver innovative solutions that elevate operational efficiency.
Overview
11
11
years of professional experience
Work History
Production Industrial Engineer
Kus Autopartes de Mexico S DE RL DE CV
Monterrey
11.2023 - 11.2025
- Products Manufactured: Ad Blue Tanks, Ducts
- Customers: Navistar, Paccar, Cummins, Volvo, LGMG.
- Machines: Roto Molding, Blow molding, Robot & Duct Cutting fixtures.
- Analyzed production processes to identify areas for improvement and optimization.
- Designed efficient layouts for production lines to enhance workflow.
- Collaborated with cross-functional teams on product development and engineering projects.
Production Senior Supervisor
KUS Auto India Private
10.2018 - 11.2023
- Products Manufactured: Ad Blue tank for heavy vehicles
- Customers: Ashok Leyland, Albon air, Cummins, Mahindra, Isuzu, Swaraj Mazda and Force Motors
- Machines: Blow Molding, Injection molding, Duct Cutting Fixtures.
- Responsibilities: Involving in new mold trial taken in Blow and Roto molding.
- Responsible for new projects trial taken, SOP and production related documentation works.
- Involving in root cause analysis and rejection controls activities in shop floor.
- Responsible for the documentation work in the system related for production.
- Responsible for to create the POKE YOKE systems in production.
- Involving in continuous improvement and VAVE activities in shop floor.
- Responsible for making the plant layout for new machines and new projects.
- Responsible for the customer complaints action plan for production.
- Responsible for making the production capacity calculation and manpower, machines requirements based on production capacity.
- Always keeping up to date about the standard cycle time, standard weight, standard tolerance, standard color and standard mixing proportion etc.
- Actively involved in trouble shooting basic maintenance work and knowledge in maintaining the quality of the product.
- Update the reports like production report, machine breakdown report, mould breakdown report, loss preventive report etc.
Production Supervisor
Abhijeet Arihant Autoplast Private Limited
11.2017 - 09.2018
- Products Manufactured: Instrument panel and AC duct for Automotive parts
- Customers: FORD, Renault Nissan & Hyundai Motors.
Production Trainee cum Supervisor
Shrusthi Plastics Private Limited-Pondicherry Plant
02.2015 - 10.2017
- Products Manufactured: Molded Toilet Flushing Tanks, Toilet Seat Covers, Water Tap and Bathroom Fittings, Junction Boxes
- Machineries: Injection Molding Machine with Tonnages start from 90T to 500T, Blow molding machines from 30L to 120L Capacity, Hot Runner systems, Fanuc Robots systems, Drilling Machine, Cooling Tower Unit, Air Compressor, Chillers.
- Machines handled: Sumitomo Shi Demag, Toshiba Machinery, LT Demag, Super Master, HWMDA machinery, Borch Machine, Prathishna Engineers, Ferromatic Milacron, Sika Machinery.
- Materials Used: Nylon 66, Polypropylene, High Density Polyethylene, Co polymer, General Purpose Polystyrene, Acrylonitrile Butadiene Styrene, ABS Magnum, ABS Jet black, X Mold material, Santoprene.
Education
B.Tech - Electrical & Electronics
Pondicherry Engineering College
11-2012
Diploma - Electrical, Electronics and Communications Engineering
Karaikal Polytechnic College
03-2008
SSLC -
Thamizh Thendral Thiru Vi.Ka High School
03-2005
Skills
- Production optimization
- Process improvement
- Layout design
- Quality control
- Production documentation
- Cross-functional collaboration
Accomplishments
- Secured second place in the event Robotic Race at INTECHO 2011, conducted by Madras Institute of Technology, Chennai.
- Secured a certificate of participation in the Robo Race at INZIVERSE 2010, conducted by Velammal Engineering College, Chennai.
Disclaimer
I (S. Sathish Kumar) reaffirm that the information furnished in this document are true to the best of my knowledge and many thanks for your valuable time given to my resume.
Languages
- Tamil
- Saurashtra
- English
Personal Information
- Father's Name: K. Srinivasan
- Date of Birth: 02/11/90
- Gender: Male
- Nationality: India
- Marital Status: Single
Timeline
Production Industrial Engineer
Kus Autopartes de Mexico S DE RL DE CV
11.2023 - 11.2025
Production Senior Supervisor
KUS Auto India Private
10.2018 - 11.2023
Production Supervisor
Abhijeet Arihant Autoplast Private Limited
11.2017 - 09.2018
Production Trainee cum Supervisor
Shrusthi Plastics Private Limited-Pondicherry Plant
02.2015 - 10.2017
B.Tech - Electrical & Electronics
Pondicherry Engineering College
Diploma - Electrical, Electronics and Communications Engineering
Karaikal Polytechnic College
SSLC -
Thamizh Thendral Thiru Vi.Ka High School