Summary
Overview
Work History
Education
Skills
Additional Information
Certification
Timeline
Hi, I’m

Sathish MANOHARAN

Mechanical design engineer
Chennai ,Tamilnadu
Sathish MANOHARAN

Summary

Career Timeline: Above 8 years :

Senior Design Engineer –(R&D) Product, Process and Tool design.

Enhanced working with PLM and Team centre. As an Enthusiast implemented new technologies in workflow, where Factory layout was drafted as Digital Twin to network the process flow, then the drafting was 3D modeled to work in line with Augmented Reality which was open for a Virtual factory tour.

Expertise in Forging Part, Process & Tool Design Acted as a key role player in cross functional team, Reduced manufacturing Lead time. Handled team of engineers as Project Lead, had control on both NPD and Engineering activities for the wide product disciplines. Responsibilities involved – New Product Development, Process validation, Special process establishment, Process documentation (SOPs & PFMEA), Factory Layout planning for Assembly process (Implementation of Industry 4.0 for process sequence), Product costing with Bids and Tenders, Fixture and tooling development, Incorporating New Technology for Production, Product cost saving by Value addition and Value engineering.

Implementation and Integration of SAP-PLM software for NPD with ECN & ECO changes

Overview

9
years of professional experience
5
years of post-secondary education
1
Certification

Work History

Lucas-TVS . Pvt. Ltd
chennai, INDIA

Senior Process Engineer
01.2022 - Current

Job overview

  • Implementing Automations among vendors to work inline with IOT standards
  • Analyzing and calculating procurement cost and suggest methods to decrease expenditure
  • Negotiate with supplier on part cost with Delivery condition for Forging & Turning Commodity
  • Co-ordinate with supply chain to ease the supply and eliminate bottlenecks at supplier end
  • Identify the risk Supplier in terms of QDC & take action to reduce & eliminate risk
  • Optimize the supplier for better management & Control
  • Support NPD Purchase by addressing technical concern arised during development phase
  • Ensure implementation of DCN at supplier end and price closure
  • Work with supplier during Manufacturing design, PPAP run and get PSW Signoff.

McWane India, Andhra Pradesh
Sricity, INDIA

Senior Design Engineer
08.2021 - 01.2022

Job overview

  • Worked in line with design team across Australia and U.S
  • Through 3D experience platform and shared our communication by team center
  • Supported in Product design to manufacture Propane gas tank & No-hub coupling
  • Created Plant Layout with manufacturing process flow with machines and conveyor; Gas tank manufacturing process which starts from R.M reception till painting booth station which ends up with Final inspection
  • Extrusion tool design for double extrusion and progressive tool design for sheet metal were made
  • Maintained Tool room facility; handling tool reworks and tool life improvement activities
  • Initiated Design for ergonomics in Propane tank without disturbing its manufacturing feasibility and safety.

Super Auto Forge pvt. Ltd
chennai, INDIA

Senior Research and Development Engineer
03.2014 - 07.2021

Job overview

  • Create product and stage drawings with GD&T parameters with Standards and specifications
  • Machine layout drawings depicting setting plan and tool assembly orientations and placements
  • Design and develop Forging Tool concepts and drawings
  • Played as lead product designer for assembly products [Actuator for solar panel structure]
  • Pre-design simulations are done considering work hardening in material during forging, to list manufacturing procedure which improve part standards & specifications to attain 100% accuracy rate
  • Worked in solar actuator assembly where whole assembly was benchmarked and designed internally with EBOM and MBOM
  • As a team we handled both engineering and manufacturing
  • Prepare documents for assembly layout drawings, control sequences, customer interface documents by setting key system parameters, assisted technical support team on troubleshooting product returns and after sales support to ensure customer satisfaction
  • Developed forging sequence for CV

Education

BITS Pilani University

M.Tech from Design Engineering
01.2018 - 01.2019

University Overview

Maamallan Inst. Of .Tech
Kancheepuram

B.E from Mechanical Engineering
01.2009 - 01.2013

University Overview

Skills

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Additional Information

Additional Information
  • Tool stress analysis where made on tools using DEFORM which reduced development lead time and this implementation improved Tool life and prevented hazardous tool breakage. Achievements: Paper Titled “Design and process optimization of forming tool by Metal 3D printing” made as a thesis project Under ID 2016CA30502 in Birla Institute of Technology & Science which was later Designed and developed in Super Auto Forge Pvt. Ltd. as Metal 3D printed tool for forging. Presented paper titled Enhanced Polymer Pre-coating for Cold Forming in 7th ASIAFORGE MEETING 2019, The Association of Indian Forging Industry international conference. Machine building & process optimization with Plant layout & simulation, which reduced process flow time. I represented Super auto forge in INDO- US Bilateral Workshop on Metal Additive manufacturing – Gaps and Research Directions” organized by PSG Institute of Advanced studies.

Certification

Certified Ansys -Fluent

Timeline

Senior Process Engineer
Lucas-TVS . Pvt. Ltd
01.2022 - Current
Senior Design Engineer
McWane India, Andhra Pradesh
08.2021 - 01.2022
BITS Pilani University
M.Tech from Design Engineering
01.2018 - 01.2019
Senior Research and Development Engineer
Super Auto Forge pvt. Ltd
03.2014 - 07.2021

Certified Ansys -Fluent

10-2013
Maamallan Inst. Of .Tech
B.E from Mechanical Engineering
01.2009 - 01.2013
Sathish MANOHARANMechanical design engineer