SATHISHKUMAR S

Design Engineer with 4.5 years of experience in the automotive industry, specializing in Wheels and Tyres. Expertise in product development, design optimization, and technical problem-solving for conventional vehicles. Proven ability to deliver cost-effective, high-performance design solutions through collaboration with cross-functional teams. Proficient in CAD software including CATIA and NX, with strong knowledge of manufacturing processes, GD&T, and DFMEA.

1. Weight-Optimized Wheel Hub for Cost Reduction
Redesigned the wheel hub assembly by optimizing geometry and material selection, resulting in a 7.77% reduction in component weight and a 12% decrease in material usage and cost. The redesign maintained structural integrity and met all performance requirements.

2. Lightweight Alloy Wheel Rims
Engineered low-weight alloy wheel rim designs using advanced CAD and simulation tools. The optimized design contributed to improved fuel efficiency, reduced unsprung mass, and enhanced overall ride quality.

3. IMCR (Integrated Material Cost Reduction)
Collaborated in a cross-functional cost-reduction initiative targeting wheel and tyre components. Identified material alternatives and applied design optimizations that led to significant cost savings across selected assemblies without affecting performance standards.

• Successfully filed a design registration with the Indian Patent Office for an innovative wheel hub design focused on enhancing structural performance while optimizing weight and stiffness by material. Led the documentation, validation, and submission process in compliance with IPR standards.

I hereby declare that the above-furnished information is true to the best of my knowledge.

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