SATHIYANATHAN P
Chengalpattu
Summary
- 12+ year of experience in Press tool & die maintenance.
- Diploma in Tool & Die Making from GTTC.
- Good team player, strong team orientation & leadership qualities, hard working and enthusiastic.
- Sound knowledge in Die maintenance as well as Sheet metal process and machining process.
Overview
15
15
years of professional experience
Work History
Pre Launcher
Prime Tooling Service
12.2023 - Current
HLTO trails
TATA nexon EV car RDI ,FDI ,DO RH,LH panels provouting
PSA CC22 Fender ,TGO,TGI projects panel provouting
Get stamp bottom battary cover mahindra die panel provouting
PSA CC24 A Pillar arm die prouting
Die maintenance craftsman
Ford India Pvt. Ltd.
08.2011 - 09.2022
- Attend issues in online, offline and customer concern to reduce downtime
- Line production maintenance & reduced downtime percentage below 2%
- Carry out feasibility studies for engineering changes and implementation of the changes
- Life cycle monitoring of draws dies for chrome peel off & correction plan
- Life cycle monitoring of trim dies for tin coating & correction plan
- Draw dies issues such as wrinkles, split, bump, dent and minus trim
- Trim dies issues such as burr, scrap not cutting, scrap not falling and slivers
- Flange dies issues such as flange open, flange bend and flange wrinkles
- Developing and implementing the continuous improvements (KAIZEN) in die sets
- Maintenance of dies & following the preventive maintenance schedules and die repairs
- Plan and work out to meet production target
- Meets departmental level targets on measurable through production, rejection, yield loss, cycle time and delivery
- Trails, trouble shooting and effective production follow- up of dies
- Implementation of cost reduction ideas
- Reducing the tool breakages during production by implementing proactive check on the die sets
- Automation issues and scraps not falling issue correction for modifying the current design
- Interaction at various stages of project execution & spare follow up etc
- Maintaining tool history cards and service check sheets
- Maintaining of 5S in tool room & die storage
- Project Involved: Ford Fiesta (Launched 2005) & Die correction/ ECN modification
- Ford Figo (Launched 2010) & Die correction/ ECN modification
- Ford EcoSport (Launched June 2013) & Die correction/ ECN modification
Die maintenance DET2
JBM Automotive System Pvt. Ltd.
07.2009 - 08.2011
- Single Stage of Press tools
- Preventive maintenance
- Predictive maintenance
- Trouble shooting
- Trouble shooting
- ECN-Work
- Continuous improvement
Education
Diploma - Tool & Die Making
GTTC
Dindigul01.2009
Skills
- Issues tracking
- Draw, Trim, Flange, Blanking dies Engineering changes
- Die maintenance
- Breakdown & Preventive Maintenance of Press Tools
- Systematic approach
- Panel or component Quality related issues
- Arc welding
- Flame hardening process
- Induction hardening process
- Nitrogen gas spring Services
- Trouble shooting of Press Tools
- WHY - WHY Analysis
- 5D report
- Stamping & Progressive Dies
- New dies launch activities
- AutoCAD
- Microsoft Word
- Excel
- Internet
Languages
English
Tamil
Areas Of Interest
- Stamping die maintenance
- Engineering changes for customer requirement
- New dies standardizing to run the production efficiency
- New dies launch activity and home line tryouts until part proved out
- Machining process and die assembly work with proper tryout procedure
Brief Profile
12, Press tool & die maintenance, Diploma in Tool & Die Making from GTTC, Good team player, Strong team orientation, Leadership qualities, Hard working, Enthusiastic, Die maintenance, Sheet metal process, Machining process
Disclaimer
I hereby declare that the particulars furnished above are complete and correct to the best of my knowledge and belief.
Personal Information
- Father's Name: PALANIVEL C
- Date of Birth: 05/04/87
- Nationality: Indian
- Marital Status: Married
Timeline
Pre Launcher
Prime Tooling Service
12.2023 - Current
Die maintenance craftsman
Ford India Pvt. Ltd.
08.2011 - 09.2022
Die maintenance DET2
JBM Automotive System Pvt. Ltd.
07.2009 - 08.2011
Diploma - Tool & Die Making
GTTC
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