Sathiyaseelan K
Chennai
Summary
Proactive Reliability Engineer with over 12 years of experience in Durability, Environmental, and Reliability Testing. Expertise in New Product Validation, Field Failure Analysis, and cost-saving initiatives within the elevator industry, compliant with IS and EN standards. Extensive laboratory experience in Environmental & HALT/HASS testing, as well as Durability testing (Vibration, Shock) in accordance with standards like DO-160G, MIL-810G, SAE 1455, QM 333, GR 63, IEC, and JSS. Strong understanding of Quality Management Systems for ISO 17025. Proficient in Lean Operations, Total Quality Management, Kaizen processes, 5S methodology, and Agile practices. Experienced Scrum Master, effectively facilitating team collaboration to ensure successful project outcomes.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Senior Test Specialist, Reliability
KONE Elevator India Pvt. Ltd.
Chennai
05.2017 - Current
- Responsible for conducting component-level testing of elevator mechanical components in accordance with industry requirements, as outlined in EN and IS standards.
- Perform vibration, mechanical shock, HALT/HASS, and IP testing specific to the elevator industry.
- Operate thermal chambers to execute a wide range of climatic test cases.
- Utilize Dewesoft software tools to measure displacement during static deflection tests on elevator components, including car panels, door panels, roofs, balustrades, and platforms, as well as impact tests.
- Execute drop tests using the Drop Tester Machine.
Apply knowledge of Lean and Agile processes, including 5S and Take 5 practices. - Possess foundational knowledge of electrical component testing.
- Review the feasibility of test requirements in collaboration with the Design and Projects teams.
- Prepare test plans and procedures.
- Collect test data and results, and prepare and review test reports.
- Conduct testing, which includes the preparation of testing structures and setups.
- Maintain calibration plans for equipment handled in the laboratory, and ensure calibration status periodically.
- Responsible for creating and developing new test setups and fixtures to address field failures by simulating them in-house.
- Automate existing test setups to ensure more precise test results, and reduce the time frame of testing activities.
Senior Project Engineer
Wipro Technologies
Bangalore
07.2012 - 05.2017
- Senior Test Engineer - Vibration & Mechanical Shock, Environmental, Durability Laboratory.
- Possess knowledge and hands-on experience with various durability and environmental testing standards, such as DO-160G, MIL-810G, SAE1455, QM333, GR63, IEC, and JSS.
- Hands-on experience in vibration, shock, salt spray/fog, icing, waterproofness, altitude, thermal, sand, and dust testing, as per DO-160F and MIL-810G.
- Responsible for qualification test report review, preparation, and coordination with suppliers for test execution for aerospace clients, such as UTAS and Cyient.
- Collaborate with design and analysis teams to interpret qualification testing results and assist in engineering decision-making.
- Conduct temperature cycle testing using climatic chambers to examine the performance of equipment under testing when subjected to changes in temperature and humidity.
- Utilize LDS Dactron software tools for vibration testing, including sine vibration, random vibration, and shock & bump tests using electrodynamic shakers.
- Skilled in handling vibration systems, mechanical shock, thermal chambers, altitude chambers, salt spray chambers, and HALT/HASS chambers.
- In-depth knowledge of handling chambers for performing all HALT, and HASS testing.
- Experienced in managing data acquisition equipment, such as Agilent data loggers.
- Proficient with equipment such as power supplies, and multimeters.
- Basic knowledge of acoustics testing.
Familiar with quality management systems for ISO 17025. - Knowledgeable in lean operations, total quality management, and Kaizen processes.
- Review the feasibility of test requirements from customers.
- Prepare test plans and procedures.
- Collect test data and results, prepare, and review test reports.
- Conduct internal audits to ensure the laboratory system adheres to ISO/IEC requirements.
- Oversee testing, which includes rigidly fixing equipment to vibration and shock machines to ensure proper force transmission to the equipment under testing.
- Maintain calibration plans for equipment handled in the laboratory, and ensure periodic calibration status checks.
Education
B.E. - Mechanical Engineering
K S R College of Engineering
Chennai01.2012
HSC -
Alpha plus Matriculation Higher Secondary School
Trichy01.2008
SSLC -
Alpha plus Matriculation Higher Secondary School
Trichy01.2006
Skills
- Test Process Improvement
- Agile methodology experience
- Test documentation expertise
- Swift Problem Assessment
- Root Cause Analysis
- Failure Diagnosis Expertise
Languages
- Tamil
- English
Personal Information
- Father's Name: C. Kattabomman
- Mother's Name: K. Thenmozhi
- Date of Birth: 08/08/90
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Accomplishments
- Achieved Quarterly Ace Performer Award three times
- Secured Best Extra Miler Award once
- Participated Laboratory Quality Management & Internal Audit (ISO/IEC 17025)
Certification
- Dewesoft Software Training
- Installation & Maintenance Safety Method Training
- Laboratory Quality Management & Internal Audit (ISO/IEC 17025)
- Measurement Uncertainty
- Vibration and Shock Analysis
- POWER BI Training
Languages
Tamil
First Language
English
Proficient (C2)
C2
Kannada
Elementary (A2)
A2
Disclaimer
I hereby declare that the above particulars of facts and information stated are true to the best of my belief and knowledge. I assure you that I will fulfil all the requirements that are designated to me.
Timeline
Senior Test Specialist, Reliability
KONE Elevator India Pvt. Ltd.
05.2017 - Current
Senior Project Engineer
Wipro Technologies
07.2012 - 05.2017
B.E. - Mechanical Engineering
K S R College of Engineering
HSC -
Alpha plus Matriculation Higher Secondary School
SSLC -
Alpha plus Matriculation Higher Secondary School
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