SATISH BABU KAMINENI
Jeedimetla V
Summary
Highly-motivated employee with desire to take on new challenges. Strong work ethic, adaptability, and exceptional interpersonal skills. Adept at working effectively unsupervised and quickly mastering new skills.
Overview
23
23
years of professional experience
1
1
Certification
Work History
AGM (Lead) - Engineering
Chemveda Lifesciences Pvt Ltd
03.2024 - Current
- Lead, manage, and develop the Engineering & Maintenance team to drive plant operational excellence.
- Develop and execute a comprehensive maintenance strategy, ensuring a proactive approach to maintenance, asset integrity, and equipment reliability.
- Drive continuous improvement initiatives to optimize plant performance and reduce unplanned downtime.
- Identify and implement new technologies that improve equipment performance, reduce maintenance costs, and enhance production efficiency.
- Setting KPI's and draft plan to achieve them and ensure continual improvement.
- Manage operating expenditure (OPEX) budgets for E&M activities.
- Responsible for quality compliance, budgeting, equipment upkeep and reliability of equipments.
- Ensure all maintenance activities are compliant with GMP and other relevant pharmaceutical regulations.
- Promote a culture of safety and adherence to the highest environmental, health, and safety (EHS) standards.
- Lead the investigation and resolution of any maintenance-related incidents, ensuring timely and effective corrective actions.
- Work closely with Production, Quality, and Supply Chain departments to ensure alignment between maintenance schedules and production plans.
- Collaborate with the plant leadership team to identify opportunities for process optimization, cost reductions, and productivity improvements.
Deputy Manager to Sr. Manager- Engineering
Biological E Ltd
11.2015 - 03.2024
- Improved Energy Performance Indicators like steam to fuel ratio from 13.4 to 14.0 in the boiler by increasing condensate recovery from 55 to 70%.
- Decreased specific water consumption from 980KLD to 830KLD by water balancing and improving RO Reject recovery.
- Mobilize, plan, execute and drive Energy efficiency Initiatives across the organization.
- Modified under designed ETP and increased the flowrate from 1.5 m3/hr. to 5 m3/hr.
- Define, monitor and improve maintenance management of assets to ensure that they perform as per intended purpose throughout their life span.
- Experience on fermenters, autoclaves and other process equipments of DS & DP.
- Responsible to handle Pre-treatment and PWG Systems and clean utilities like Pure Steam Generations and WFI Generation systems and no observations from external auditors for the past 6 years.
- Holds a single accountability for entire technical delivery of the project and align with top management to achieve overall project objectives.
- Closed issues like return velocity, return temperature, sanitization temperature through study protocols and risk assessments for equipment's older than 15 years in clean utilities.
- Responsible to maintain Utilities and process like compressed air, ETP, STP, HVAC and process equipment's.
- Ensure to improve efficiencies of all utilities and optimize the relevant processes such that all equipment, utilities can run 24 X 7.
- Identify, align functional & team objectives, KRAs, KPIs, define functional governance and continuously monitor and improve the performance.
- Implemented EnMS system for first two years without any external consultancy services and achieved Rs. 6.5 Cr of savings in the first 5 years.
- Systemic implementation of KAIZEN's, 5S and optimize the inventory.
- Responsible to develop multi skills among various members of engineering services.
- Handling regulatory audits and compliance with regulatory standards.
- Preparation of capex and operational budgets in line with the current and additional load requirements.
Facility Manager (Engineering)
Novartis Healthcare Pvt Ltd
07.2013 - 11.2015
- Managing a team of Electrical, HVAC and Utilities etc.
- Responsible for validations of HVAC System and temperature mapping.
- Supporting the user departments to achieve their targets by providing all utilities with required parameters.
- Maintaining and up keeping the area as per the cGMP and Regulatory requirements and putting continuous efforts for improvement in quality and Productivity.
- Implement Energy conservation activities and safe working practices.
- Part of SOI (Safety Observations and Interactions) team to comply the safety standards.
- Installation, commissioning, Operation and performance qualification of pilot plant equipment.
- Preparation of Standard Operating Procedures for the equipment's.
- Research and Development facility situated at Shameerpet, Hyderabad
Sr. Executive (Maintenance)
Dr. Reddy's Laboratories Ltd.
10.2011 - 07.2013
- Responsible for utility system like Chillers, Portable water and purified water system, WFI system, Air compressors, Nitrogen plants etc. in the plant.
- Troubleshooting the portable water and purified Water Plants.
- Carryout the operation activities as per the Job safety analysis in the work station.
- Train the technicians and ensure no deviation takes place in the system.
- Carryingout the preventive maintenance of the equipments as per the schedules.
- Ensuring Zero downtime of utility equipment and smooth functioning of the Plant.
- Responsible for stores inventory and upkeep of spares for the equipment's.
- Responsible for upkeep of audit documentation.
- (Biologics) is a Biotechnology Division Situated at Bachupally, Hyderabad
Executive (Maintenance)
Biocon Ltd.
06.2010 - 10.2011
- Responsible for entire utility system like Chillers, Portable water and purified water system, WFI system, Air compressors, Nitrogen plants and HVAC systems etc. in the plant.
- Execution, Installation, commissioning and monitoring of projects of HVAC.
- Create project timelines, tasks, responsibilities and deliverables.
- Installation and troubleshooting of Potable water and purified water plants.
- Trained in QMS, EMS and OHSAS systems by TUV Limited and presently a member of internal auditor team.
- Maintaining proper documentation for all the equipments required for auditing purpose.
- Negotiating & finalizing service agreements with reliable contractors for execution of service works.
- API & Formulation unit located in Patancheru, near Hyderabad
Executive (Maintenance)
GVK Biosciences Pvt. Ltd.
07.2008 - 11.2009
- Implementing preventive, predictive & breakdown measures for the maintenance of all Electrical, Utility Equipments and Lab Equipments.
- Imparting on the job training to subordinates about machines and their utilities.
- Handling erection and commissioning of new equipments and utilities to facilitate production.
- Ensuring proper functioning of DG (1165X3Nos), Auto Synchronization Panel and planning their preventive maintenance schedules.
- Maintaining UPS, Motors, Earth Pits, Fire Alarm System, CCTV and Access Control System.
- Preparing budgets and annual plans to manage facility as per organisational needs and parameters.
- In collaboration with major global Pharma Companies like Wyeth Pharmaceuticals & Pfizer
- Received Reward & Recognition (R&R) Award for implementing new procedures and cost saving measures.
- Implemented operation, preventive maintenance SOP'S and checklists for critical equipments to avoid frequent breakdown of equipments.
- Proactively participated in Personality Development Program called 'Customer Focus'.
Technical Assistant (Utility Maintenance)
Aurobindo Pharma Ltd.
02.2006 - 07.2008
- Monitoring and troubleshooting of Double Pass RO, EDI System, WFI and PSG maintaining USP standards.
- Maintaining HVAC, preparing required yearly schedules and carrying out appropriate validations.
- Maintenance of utility equipments such as compressors, nitrogen plants, cooling towers etc.
- Ensuring installation and commissioning of utility equipment.
- The company is in the manufacturing of tablets, capsules, powder for oral suspension and dry powder injectables.
- Faced audits like USFDA, Pfizer, WHO, MHRA, Finland, etc.
Supervisor
Divis Laboratories Ltd
HYDERABAD
09.2002 - 08.2004
- Provided guidance and direction to subordinates regarding job duties and responsibilities.
- Resolved customer complaints in a timely manner while ensuring customer satisfaction.
Education
PGDBA - Operations Management
Symbiosis University
10-2024
BE - Electrical
AMIIE
05-2020
Diploma - Electrical and Electronics
SVL Polytechnic
Machilipatnam05-2002
Skills
- Maintenance strategy
- Equipment reliability
- Continuous improvement
- Regulatory compliance
- KPI setting
- Energy efficiency
Personal Information
- Date of Birth: 08/28/84
- Marital Status: Married
Accomplishments
- Won Best implementation of Energy Management System (ISO 50001) in 2019 from CII National Energy Efficiency Circle competition, New Delhi.
- Recognized as best performing individual and presented with Long Term Incentives (LTI) of till from 2019-2023.
Languages
Telugu
First Language
Hindi
Upper Intermediate (B2)
B2
English
Advanced (C1)
C1
Certification
- Certified professional in Lean Six Sigma Green Belt and executed multiple focused improvement projects
- Certified IRCA-approved ISO 50001:2018 Lead Auditor
- Trained on Reliability Centered Maintenance from CII
- Trained in TPM.
Timeline
AGM (Lead) - Engineering
Chemveda Lifesciences Pvt Ltd
03.2024 - Current
Deputy Manager to Sr. Manager- Engineering
Biological E Ltd
11.2015 - 03.2024
Facility Manager (Engineering)
Novartis Healthcare Pvt Ltd
07.2013 - 11.2015
Sr. Executive (Maintenance)
Dr. Reddy's Laboratories Ltd.
10.2011 - 07.2013
Executive (Maintenance)
Biocon Ltd.
06.2010 - 10.2011
Executive (Maintenance)
GVK Biosciences Pvt. Ltd.
07.2008 - 11.2009
Technical Assistant (Utility Maintenance)
Aurobindo Pharma Ltd.
02.2006 - 07.2008
Supervisor
Divis Laboratories Ltd
09.2002 - 08.2004
PGDBA - Operations Management
Symbiosis University
BE - Electrical
AMIIE
Diploma - Electrical and Electronics
SVL Polytechnic