Satish Makwana

Dynamic maintenance professional with extensive experience at Essar Steel India Ltd., excelling in equipment maintenance and mechanical troubleshooting. Proven track record in leading teams and enhancing quality control processes, ensuring operational excellence. Adept at technical documentation, driving efficiency, and fostering a culture of safety and reliability in high-pressure environments.

• Won safety captain medal from company.
• In the 5S project, the best 5S project trophy champion in the shop floor area was selected out of 24 projects in the 5S activity
• Two numbers of Six sigma project for plant break down elimination.
• Multiple projects for system improvement.

• Overall in-charge of Mechanical Maintenance Department.
• Identification and ensuring availability of resources (material, manpower, utilities, and services) required for maintenance.
• Establishment of technical parameters, working out budget, manpower, work instructions, contracts, material planning and procurement along with the HOD.
• Responsibility to approve the Work instructions and Issue maintenance procedures and compliance to the same by Ensuring Quality of work.
• Responsible for Delay analysis/counter actions.
• Execution of the business plan made by the management.
• Responsible to ensure the maximum availability of the machines.
• Improving working method and Equipment, System Reliability for quality, productivity and reliability.
• Ensure proper documentation, Upkeep & update all drawings, timely report generation, Condition Monitoring of Equipment & Material inspection and Equipment health monitoring.
• Develop new vendors for spares for cost & quality effectiveness.
• Responsible for planning of preventive maintenance scheduling.
• Maintain and reduce the maintenance cost as per target set by superiors.
• Analyze the spares consumption pattern & working out the plan to optimize the maintenance cost.
• Ensure optimum consumption of oil & grease & maximizing its recovery.
• Periodic planned shutdowns for maintenance - Optimize no. of hours and days of planned shutdown without compromising on maintenance standards.
• Coordination with all agencies during Shutdown and Breakdown.
• Ensure for proper planning & execution of maintenance jobs during shutdown.
• Ensuring adherence to all the controls as mentioned in control plan/AIA / HIRAC related to their activities.
• Responsible for follow up activities with purchase and stores department.
• Responsible for ensuring trainings related to Maintenance, quality, environment, health and safety are being imparted in the Department.
• Guiding & coordinating subordinates and Develop the skill of subordinates.
• Responsible for Performance Tracking of the shift personal & defining training needs of Subordinates.
• Communicating the IMS Policy to all staff and their contribution in the IMS Policy.
• Control consumption of consumable items.
• Responsible for creating breakdown type notifications for the delays booked by operation in the SAP system.
• Responsible for creating Breakdown Analysis Report in the form of order in the SAP.
• Improving plant availability by formulation of SOP for all equipment and RCA-CAPA for breakdowns.
• To Maintain IMS standards and Records for area, and Awareness to Subordinates.

• Title: Mechanical maintenance sec.incharge
• ID Type: Passport
• ID Number: K 7673758
• Nationality: INDIA