SATISH KUMAR SUNDARAPALLI

Insightful Manager with 13 years of experience directing and improving operations through effective employee motivational strategies and strong policy enforcement. Proficient in best practices, market trends and regulatory requirements of industry operations. Talented leader with analytical approach to business planning and day-to-day problem-solving.

• QUALITY CONTROL & PROJECT ACTIVITIES:
• ASNT NDT level-II (UT,RT,PT,MT,VT)
• Supplier Audits as per plan
• Resolves quality issues by identifying problems examining solution options, Implementing actions plans and providing resources
• Incoming Quality Control and monitoring rejection rework trend with relevant actions
• Monthly Review meetings of IQC/IPQC &FQC and further actions
• Maintaining '5s' levels in quality control and horizontal deployment.
• Providing Trainings about quality instruments &machines to all Quality and Productions teams
• Overseeing and coordinating the customer complaints and non conformities
• Improving quality assurance processes and practices involved in the recruitment and monitoring of QA Engineers
• Ensuring that corrective action is taken to rectify any shortcomings
• Preparing for third party audits
• Ensuring that internal and external audits are properly carried out
• Maintaining the company's SOP systems and 7QC Tools
• Evaluating the performance of employees and keeping the team motivated.
• Ensuring proper maintenance of equipments used for inspection.
• CAPA for every problem related to product.
• KAIZEN and LEAN projects

First Time Manager

Projects:

1. Rejection Reduction of Machine Shop: Target 0.2% and achieved by 0.13% by doing CP&CPK ,MSA,RED BIN Analysis & Run Chart

2. Rejection Reduction of Fabrication:  Target 0.05 and achieved by 0.01 by doing Bending defect analysis,MSA,welding defect trainings

3. Rust Prevention: To ensure rust prevention of raw material /spares/in-house mfg. &finished goods AMR/AGV,Shuttles,and conveyors by SOP,Rust prevention oils &Packing  

4. Customer Complaint Resolution: Deep study of SOP development , surface treatment fixation, internal SST Standard defined and cross verification of supplier SST   reports by NABL Labs

5. Torquing Standard Implementation: Identified product level fasteners and validated torquing guns as per torquing standards and Implemented horizontally