SATYAPRAKASH CHERUKUVADA

• Led the Electrical and Instrumentation Manager for the PUMA_SUPA greenfield project at SUPA_MIDC_Ahmednagar.
• Coordinated with M/s. Mott Mac Donald to ensure seamless integration of systems.
• Execution of 200 Cr. Green field resin manufacturing project.
• Monitoring and reviewing the project schedule, time, and cost analysis as per the budget or not.
• Streamlined project workflows to enhance efficiency and minimize costs.
• Overseeing the installation and commissioning of all electrical equipment, such as transformers, DGs, HT, LT, and VFD panels.
• Overseeing the installation and commissioning of all process instruments, such as flow, pressure, level, and temperature.
• Led the configuration, commissioning, and troubleshooting of the DCS system for resin automation, ensuring seamless start and operational stability. (Yokogawa)
• Effectuating preventive-based maintenance schedules to increase machine uptime and equipment reliability testing.
• Identifying areas of obstruction and taking steps to rectify equipment through the application of troubleshooting tools.
• Reviewed equipment performance data and developed reports to track reliability KPIs (MTBF, MTTR, asset availability).
• Performed reliability analysis using tools such as FMEA for critical instruments and switch gears.
• Conducted RCFA for recurring electrical equipment failures and recommended corrective actions to eliminate causes.
• Implemented cost-saving initiatives without compromising service quality.
• Handling the CAPEX and OPEX budgets in terms of cost and timeline.
• Created monthly performance reports for senior management.

KEY ACHIVEMENTS:

• Prioritize safety in all activities to prevent incidents, accidents, and injuries.
• Stabilized the greenfield project and handed it over to the operations team.
• ISO implementation: 9001, 14001, and 45001.
• Appointed as ISO 9001, 14001, and 45001 certified internal auditor to perform internal audits across departments.
• Implemented the cost-saving projects to reduce the overall operating cost.

• Led and executed the 100 Cr. greenfield acrylamide manufacturing project.
• Led and executed the 50 Cr. Brownfield acrylamide manufacturing project. (expansion)
• Led and executed the 25 Cr. Brownfield acrylamide powder manufacturing project.
• Led and executed the 25 Cr. Brownfield polyacrylamide manufacturing project.
• Led DCS (Yokogawa) logics and commissioning for smooth operations.
• Led PLC and SCADA (Siemens) logics and commissioning for smooth operations.
• Technical evaluation of all electrical and instruments as per BOQ.
• Stabilized all greenfield and brownfield projects, and handed them over to the operations team smoothly by using proper safety measures.
• Erection and commissioning of utility equipment, such as air compressors, screw-type refrigeration systems, DM plants, and nitrogen plants.
• Full fulfillment of legal compliance. and statutory requirements.
• Planning and execution of shutdowns and preventive maintenance, as per plan.

KEY ACHIEVEMENTS:

• Prioritize the safety in all maintenance activities to prevent incidents and injuries.
• ISO 9001, 14001, and 45001 implementation.
• Appointed as a MR ( management represent) to stream line the ISO system

• Hands-on experience in different kinds of electrical and instrumentation activities, and troubleshooting.
• Planning and execution of all preventive maintenance.
• I looked over all the engineering activities.
• Having knowledge of Siemens S7-300 and 200 PLC systems and Mitsubishi control systems.
• Programming and troubleshooting of Siemens, Emerson, and Danfoss AC/DC VFDs.
• Planning and execution of shutdowns and startups.

• Project: Harweel Cluster Development Project in South OMAN.
• Client: Petroleum Development of OMAN (PDO).
• EPC: Petrofac.
• Undertake day-to-day field instruments.
• Good understanding of P&ID drawings.
• Attended quality inspections and closing of check sheets by the client.
• Follow the permit system and also play a role as a permit holder, which was approved by the Petroleum Development of Oman.
• Hands-on experience in the calibration of different process instruments.
• Installation and commissioning of different types of process instruments.
• Installation and commissioning of different types of control and emergency shut-off valves.
• Planning and executing instrument works for under-battery-limit and out-of-battery-limit areas.
• Execution of instrument cable laying, instrument installation, and junction box installation.
• Preparing as-built drawings as per site conditions.

• Installed and commissioned the electrical equipment.
• Installed and commissioned the field instruments.
• Installed and commissioned the Siemens S7-200 and S7-300 PLC systems.
• Installed and commissioned the Siemens and Danfoss VFDs.
• Execution of planned shutdowns.
• Attending to electrical and instrument troubleshooting.
• Knowledge of electrical and instrument drawing, and manuals.
• Worked with various vendors like American Trutzler, France Card, Rieter, Italian Celli, and Canal Air Systems.
• Trained by Rieter regarding the Siemens PLC S7-300, Siemens Master, and Micro Master VFD programming.