SATYA SIVA SAI KUMAR BOJANKI
VISAKHAPATNAM
Summary
Accomplished Mechanical Maintenance Engineer with a proven track record at Vraj Metaliks Pvt.Ltd., enhancing operational efficiency by implementing preventive maintenance schedules and spearheading facility upgrades. Expert in ultrasonic testing and adept at fostering team collaboration, significantly minimizing downtime. Skilled in technical report writing, showcasing a results-driven approach with a focus on continuous improvement and safety compliance.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Mechanical Maintenance Engineer
Vraj metaliks pvt.ltd
Jagdalpur
11.2023 - 01.2025
- Dismantled faulty machines and replaced broken parts using hand tools.
- Trained junior technicians on operating procedures for different types of machinery.
- Collaborated with cross-functional teams to support facility upgrades and expansions.
- Followed safety procedures while performing maintenance tasks on heavy machinery.
- Installed, maintained, and repaired mechanical components such as pumps, motors, valves, bearings, and other parts.
- Provided technical advice and support to management and other departments on maintenance-related matters.
- Tested and inspected machinery or equipment to diagnose machine malfunctions.
- Efficiently executed shut downs for planned maintenance.
- Adhered to company policies regarding safe handling of hazardous materials.
- Mentored and coached junior staff members by giving positive feedback and constructive criticism.
- Performed root cause analysis of problems, documented faults in tracking system and generated daily reports.
- Operated hoists or cranes to lift heavy objects during installation or repairs of machinery.
- Performed diagnostics and troubleshooting of mechanical, electrical, and plumbing systems to identify root causes of failures.
- Updated maintenance logs and reports accurately, facilitating effective tracking and planning.
- Performed preventive maintenance and troubleshooting of mechanical equipment.
- Repaired malfunctioning machinery using hand tools and power tools.
- Maintained equipment performance by cleaning and lubricating components.
- Replaced worn or damaged parts such as belts, switches, fuses, wiring.
- Orchestrated tooling changeovers, setups, and repairs to minimize downtime and improve productivity.
- Recommended design modifications to eliminate machine or system malfunctions.
- Implemented preventive maintenance schedules for various machinery to ensure operational efficiency.
- Eliminated machine defects by recommending operational adjustments.
- Managed emergency repairs on critical systems, minimizing downtime and production losses.
- Diagnosed breakdowns by observing mechanical devices in operation and listening to their sounds.
- Coordinated shutdowns and turnarounds for major maintenance activities, minimizing operational impact.
Graduate Engineer Trainee
Jairaj ispath pvt.ltd
Ballari
01.2023 - 10.2023
- Maintained accurate records of all activities undertaken during project lifecycle.
- Generated engineering documentation and oversaw design projects.
- Surveyed sites, collected measurements, and assessed project conditions.
- Avoided data loss by creating back-ups of programs.
- Generated technical reports for customers.
- Completed regulatory documents concerning safety issues.
- Conducted analyses addressing failure, reliability or yield improvement.
- Completed routine maintenance and repair.
- Updated and maintained databases with current information.
- Operated a variety of machinery and tools safely and efficiently.
Mechanical Supervisor
Sarda
Viakhapatnam
01.2022 - 12.2022
- Ensured compliance with relevant regulatory requirements relating to workplace health and safety standards.
- Trained, motivated and directed employees to adhere to safe work methods.
- Supervised the design, fabrication, installation, testing, maintenance and repair of complex mechanical equipment.
- Coordinated with vendors to purchase parts needed for repairs or replacements as necessary.
- Reported project progress, site problems and labor status to supervisors.
- Developed preventive maintenance schedules to minimize downtime and maximize productivity.
- Supervised facility maintenance operations within approved schedules and budgets.
- Oversaw predictive and preventive maintenance of equipment.
- Created work crew schedules and delegated assignments.
NDT Inspector
SGS
Doha
02.2021 - 03.2021
- Selected, calibrated and operated equipment used in non-destructive testing of products and materials.
- Trained other employees on proper use of NDT equipment and techniques.
- Reviewed and analyzed work scope for each job prior to beginning testing to verify familiarity and resultant proper testing.
- Utilized precision measuring instruments during inspection activities.
- Communicated and coordinated with clients and internal project teams throughout implementation, reporting and following up on NDT processes.
NDT Inspector
Sievert international.wll
Doha
09.2019 - 07.2020
- Selected, calibrated and operated equipment used in non-destructive testing of products and materials.
- Trained other employees on proper use of NDT equipment and techniques.
- Reviewed and analyzed work scope for each job prior to beginning testing to verify familiarity and resultant proper testing.
- Utilized precision measuring instruments during inspection activities.
- Communicated and coordinated with clients and internal project teams throughout implementation, reporting and following up on NDT processes.
- Provided technical support to other personnel on NDT methods and procedures.
- Maintained and calibrated sensitive non-destructive testing devices according to manufacturer specifications.
NDT Technician
Galaxy inspection solutions
Hyderbad
04.2019 - 08.2019
- Inspected equipment and quickly identified issues, contacting appropriate personnel to schedule repairs.
- Created inspection reports documenting all non-destructive tests performed.
- Trained personnel on proper operation of NDT equipment according to company guidelines.
- Maintained and calibrated sensitive non-destructive testing devices according to manufacturer specifications.
- Conducted visual inspections to detect surface flaws in components and assemblies.
- Maintained detailed logs of all tests conducted including date, type of test and results.
Assistant NDT Inspector
SGS
Doha
02.2019 - 03.2019
- Assisted technician in performing magnetic particle and liquid penetrant testing.
- Maintained effective communication, both in writing and verbally, with all project stakeholders to promote open collaboration and enhance goal attainment.
- Selected, calibrated and operated equipment used in non-destructive testing of products and materials.
- Developed and maintained inspection records and documentation for all NDT activities.
- Ensured compliance with applicable codes, regulations, and industry standards for NDT operations.
- Performed daily visual inspections of company products to ensure quality standards were met.
- Visually examined materials, structures and components for signs of corrosion, metal fatigue, cracks and other flaws.
- Maintained and calibrated sensitive non-destructive testing devices according to manufacturer specifications.
- Performed preventive maintenance on NDT equipment according to manufacturer's instructions and safety protocols.
Education
Bachelor of Science - Mechanical Engineering
JNTUK
Kakinada03-2017
Some College (No Degree) - MPC
Naryana Jr College
Visakhapatnam03-2013
Some College (No Degree) - State Board
Cambridge High School
S.kota03-2011
Skills
- Weld inspection
- Leak testing
- Pipeline inspection
- Technical report writing
- Liquid penetrant testing
- Visual inspection
- Corrosion mapping
- Magnetic particle testing
- Ultrasonic testing
- Remote visual inspection
- Pressure vessel inspection
Certification
- ASNT level 2 in UT(ultrasonic testing) , MPT (magnetic particle testing), LPT(liquid penetrant testing)
Languages
English
Upper Intermediate (B2)
B2
Telugu
Proficient (C2)
C2
Hindi
Intermediate (B1)
B1
CODES AND STANDARDS FAMILAIRSED
- ASME SECTION V
- ASME B31.3
- AWS D1.1
HOBBIES
- Playing cricket , kabaddi & Badminton
- Listening music
PERSONAL DETAILS
- Name : BOJANKI SATYA SIVA SAI KUMAR
- Date of Birth : 18-07-1996
- Sex : Male
- Martial Status : Married
DECALARATION
I hereby declare that the details furnished above are true to my knowledge and belief
Timeline
Mechanical Maintenance Engineer
Vraj metaliks pvt.ltd
11.2023 - 01.2025
Graduate Engineer Trainee
Jairaj ispath pvt.ltd
01.2023 - 10.2023
Mechanical Supervisor
Sarda
01.2022 - 12.2022
NDT Inspector
SGS
02.2021 - 03.2021
NDT Inspector
Sievert international.wll
09.2019 - 07.2020
NDT Technician
Galaxy inspection solutions
04.2019 - 08.2019
Assistant NDT Inspector
SGS
02.2019 - 03.2019
Bachelor of Science - Mechanical Engineering
JNTUK
Some College (No Degree) - MPC
Naryana Jr College
Some College (No Degree) - State Board
Cambridge High School
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