SATYENDER DESHWAL
Gurugram,haryana
Summary
Results-driven Quality Assurance Professional with 19+ years of experience in the automotive industry. Expertise in Testing and Validation, SQA, Products & Process audits, System Audits, Special Process Audits, NPD, Project Management, and New Developments. Proven track record of ensuring high standards of quality and efficiency throughout the product lifecycle. Skilled at implementing strategies to streamline processes, improve productivity, and exceed customer expectations. Committed to driving continuous improvement and delivering exceptional results in a fast-paced and dynamic environment.
Overview
21
21
years of professional experience
2004
2004
years of post-secondary education
Work History
Sr. Genral Manager Quality
Bony Polymers Pvt. Ltd.
06.2024 - Current
- Leading Corporate Quality for 12 Manufacturing Plants Including following Commodity Rubber Mixing, Rubber Molding, Plastic Molding , Sheet Metal, Fabrication, Assembly , Electrical & Other
- Managed and motivated employees to be productive and engaged in work.
- Accomplished multiple tasks within established timeframes.
- Maximized performance by monitoring daily activities and mentoring team members.
- Enhanced customer satisfaction by resolving disputes promptly, maintaining open lines of communication, and ensuring high-quality service delivery.
Principal Consultant
Freelancer
Gurugram
03.2024 - 05.2024
- Evaluated business processes, identifying inefficiencies and recommending targeted improvements.
- Streamlined QA processes for increased efficiency, resulting in faster product releases
Corporate QA Head
Okaya EV Pvt. Ltd.
05.2022 - 02.2024
- Leading 6 Plant's-Corporate Quality Function and SQA, Monitoring of new projects in terms of Quality aspects
- Vehicle Level Testing and validation approval, Parts level Testing and Validation approval, Process Implementation throughout plants, System Implementation throughout the plants, Process excellence, Audits, Vehicle standards development and implementation, Defining various inspection Standards and implementation, Supplier selection and upgrataion
- Quality Assurance - Receipt to Customer end
- Responsible for End to End Quality function, resource planning, customer handling and co-ordination with internal departments
- Testing and Validation, Process implementation and improvement in Manufacturing
- Self-motivated, with a strong sense of personal responsibility.
- Excellent communication skills, both verbal and written.
Quality Head, Process Expert, Audits
Neolite ZKW India Pvt. Ltd
Bahadurgarh
03.2014 - 05.2022
- Quality Assurance - Receipt to Customer end
- Responsible for End to End Quality function, resource planning, customer handling and co-ordination with internal departments
- Testing and Validation, Process implementation and improvement in Manufacturing
- Rejection Control, Corrective & Preventive Action submission and warranty claim, PPAP Submission, ECN approval from customer, Customer specific documents preparation, Ensure Customer satisfaction, Communication for all product quality status and its improvement as per customer (and field issues analysis and ensure streamlining of process
- Managing Supplier Process improvement for Zero defect supplies, Supplier Audit & interactions
- Internal Audit & co-ordination with internal / external departments for timely delivery of finished products and meeting commitments with external stake holders
- Maintaining and improving departmental operational performance, to meet the requirements of regulatory authorities, company Standard Operating Procedures (SOPs) and external and internal customers, with respect to quality, service, lead time and cost
- Supplier's Approvals and improvement in terms of implementation of APQP, FMEA, PPAP, CP, Problem solving techniques etc
- Technical Assistance to suppliers
Sr. Manager - Business Excellence (Supplier Improvement)
Quality Austria Central Asia
07.2012 - 03.2014
- Building a culture of empowerment and delivery by implementing systems to sustain Supplier improvements
- Handling INDUS TOWERS (Global Telecom Giant) Supplier Improvement Project for Suppliers like DELTA, ACME, Intelux, Emerson, Lineage etc
- To name few
- Supplier system and process audit as per ISO 9001:2008, ISO TS
- Supplier QIP handling (Quality Improvement Program)
- Supplier improvement in terms of implementation of APQP, FMEA, PPAP, CP etc
- Technical Assistance to suppliers
- Support to Suppliers for problem resolution (including field problems)
Sr. Manager (HOD) - Development Quality Engineering, Testing And validation
Neolite ZKW India Pvt. Ltd.
09.2009 - 07.2012
- All the work related to New Part Development as per Advance Product Quality Planning and Product Part Approval Process from T1 trial to customer approval and handing it over to regular production after 6 months of smooth running of project
- New project monitoring
- Co-Ordination and monitoring various project development activities with CFT
- APQP Activities
- Localization of project which result in reduction of the cost of the product by resulting in the cost saving
- Make Interaction with the customer to understand customer specific requirement during new product development & get approval for the final production part
- To prepare APQP and PPAP Stage wise & Reviewing process flow standard, Process failure mode effect and analysis, control plan for the products to be productionized
- Issuing & reviewing the standards for receipt section
- Conduct Mold trials at pilot lot production stage to get defect free component & approve it for mass production
Sr. Engineer - Quality and Production
DELPHI automotive
09.2008 - 09.2009
- Project planning and execution
- Daily planning and monitoring
- Implementation of optimized methods of production
- Make Interaction with the customer to understand customer specific requirement during new product / Changed product development & get approval for the final production part
- To prepare PPAP Stage wise & Reviewing process flow standard, Process failure mode effect and analysis, control plan for the products to be productionized
- Issuing & Reviewing the standards for receipt section
- Improve process by Kaizens, Poka-yoke, and reducing cycle time to meet the quality requirement of the company
- Plant Improvement
- Address critical warranty / Market complaints at customer end
- To prepare & maintain the Quality documents as per ISO: TS 16949 standard
Sr. Engineer - Testing and Validation, Quality Engineering / Supplier development
Lumax industries Limited
08.2004 - 09.2008
- All the work related to New Part Development as per Advance Product Quality Planning and Product Part Approval Process from T1 trial to customer approval and handing it over to regular production
- Evaluate proposal, contribute to design layout, organize logistics and successful commissioning of new installation
- Investigates and works on corrective and preventive action using different problem solving tools (like 8D, FMEA) for quality concerns identified internally or at the customer
- Works as part of the APQP team to ensure that all new product launches are on time and produced with the highest possible quality level and lowest possible cost
- Jointly responsible with plant till six month SOP
- Implement new learning / best practices into the system to incorporate into new product development
- To prepare PPAP Stage wise & Reviewing process flow standard, Process failure mode effect and analysis, control plan for the products to be productionized
- Conduct Mould trials at pilot lot production stage to get defect free component & approve it for mass production
- 6 months production management from quality point of view to ensure smooth delivery of project
- To prepare & maintain the Quality documents as per ISO: TS 16949 standard
Education
Bachelor in Mechanical Engineering -
Maharashi Dayanand University
Rohtak, HaryanaSenior Secondary - Non-Medical
VSS School
Delhi Hissar, HaryanaSecondary - undefined
VSS School
Delhi Hissar, HaryanaSkills
- Management and leadership
- Quality Assurance
- SQA
- RQC
- Problem-solving
- Decision-making
- Quality techniques
- Supplier up-gradation
- PPM reduction
- Quality Improvement
- Process/system improvements
- Strategy
- Project management
- Team leadership
- Operations management
- Strategic planning
- Performance management
Education And Professional Development
- Bachelor in Mechanical Engineering, Maharashi Dayanand University, Rohtak, Haryana, India, 05/01/04
- Senior Secondary from Non-Medical, VSS School, CBSE Board, Delhi Hissar, Haryana, India, 05/01/00
- Secondary, VSS School, CBSE Board, Delhi Hissar, Haryana, India, 05/01/98
Training
- Training on SPC, MSA, PPAP, FMEA, APQP
- Training on IATF 16949
- Introductory Training on 6 Sigma
- Technical Quality Engineering Training in ZKW Austria for 4 Weeks
- Training on Leadership skills from VANTO
Process Expertise Areas
- Quality Assurance
- Quality Engineering
- Testing & Validation
- Supplier Quality Assurance
- Process & Product Audits
- System Audits
- Process Improvements
- New Product Development
- Management and leadership
- Overseas Supplier and customer management
- Strategy and project management
Timeline
Sr. Genral Manager Quality
Bony Polymers Pvt. Ltd.
06.2024 - Current
Principal Consultant
Freelancer
03.2024 - 05.2024
Corporate QA Head
Okaya EV Pvt. Ltd.
05.2022 - 02.2024
Quality Head, Process Expert, Audits
Neolite ZKW India Pvt. Ltd
03.2014 - 05.2022
Sr. Manager - Business Excellence (Supplier Improvement)
Quality Austria Central Asia
07.2012 - 03.2014
Sr. Manager (HOD) - Development Quality Engineering, Testing And validation
Neolite ZKW India Pvt. Ltd.
09.2009 - 07.2012
Sr. Engineer - Quality and Production
DELPHI automotive
09.2008 - 09.2009
Sr. Engineer - Testing and Validation, Quality Engineering / Supplier development
Lumax industries Limited
08.2004 - 09.2008
Senior Secondary - Non-Medical
VSS School
Secondary - undefined
VSS School
Bachelor in Mechanical Engineering -
Maharashi Dayanand University
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